ZL-PC180 Industrial Plastic Crusher Machine 2.2kW 120-150kg/h | ZILLION
The ZL-PC180 is engineered for industrial buyers who run plastic processing lines 16-24 hours per day, 6-7 days per week. While compact desktop models (less than 1.5kW) overheat after 4 hours of continuous use, the ZL-PC180's 2.2kW continuous-duty motor, oversized SKF bearings, and thermally-optimized frame deliver reliable 120-150 kg/h output across multi-shift operations without derating.
For factory procurement teams comparing this against European or Japanese brands, the ZL-PC180 matches the build quality of EUR 800-1200 industrial models at a fraction of the price-direct from our Dongguan factory with full CE compliance and 1-year warranty.
| Parameter | Value |
|---|---|
| Model | ZL-PC180 Industrial |
| Motor | 2.2kW continuous-duty (S1 rating, not S2/S3) |
| Capacity | 120-150 kg/h sustained over 16h shifts |
| Bearings | SKF 6205-2RS (sealed for life, no regreasing) |
| Rotating Blades | 9 pcs SKD-11 (HRC 60-62, 1000+ hour life) |
| Fixed Blades | 2 pcs SKD-11 (matched set, hand-fitted) |
| Screen | 6-12mm interchangeable (10mm default) |
| Cooling | TEFC motor + frame heat dissipation fins |
| Noise | Max 82 dB at 1m (factory-floor acceptable) |
| Net Weight | 120 kg (pallet-ready for line integration) |
| Power Supply | 3-phase 380V/50Hz (custom 220V/415V/440V available) |
| Compliance | CE, ISO 9001, IEC 60204-1 safety standard |
Based on our 2024-2026 shipment data, the ZL-PC180 Industrial is most often specified by:
Buyers in these segments typically compare the ZL-PC180 against EUR 1000-1500 European equivalents (e.g., Hellweg, Rapid) and find that the ZL-PC180 delivers 85-90% of the build quality at 40% of the price-acceptable trade-off for non-EU markets.
For industrial buyers running 16-24 hours/day, predictable maintenance is critical. Here's the proven maintenance schedule for the ZL-PC180 in continuous service:
| Interval | Action | Time Required |
|---|---|---|
| Daily (per shift) | Visual inspection of blades, screen, motor temp | 2 minutes |
| Weekly | Clean chamber, check V-belt tension, verify safety interlock | 15 minutes |
| Monthly | Lubricate gearbox, inspect electrical connections, measure motor current | 30 minutes |
| Every 500 hours | Rotate blade set (extends total blade life 2x) | 20 minutes |
| Every 1000 hours | Replace rotating blade set (typical life in industrial use) | 30 minutes |
| Every 3000 hours | Replace fixed blades + screen + V-belt (full wear kit) | 60 minutes |
Spare parts inventory recommendation for 24/7 operations: keep 2 rotating blade sets, 1 fixed blade set, 3 screens (6/8/10/12mm), and 2 V-belts in stock. We can ship these from our Dongguan warehouse within 3-5 days by air freight.
The ZL-PC180 Industrial is designed to meet the safety and compliance requirements of major industrial markets:
For buyers in regulated industries (food-grade recycling, medical plastic, automotive), we can provide material certificates and traceability documentation. Contact us for specific certification requirements.
Q1: Is the ZL-PC180 truly rated for 24/7 continuous operation, or do you recommend intermittent duty?
Yes, the ZL-PC180 is rated S1 continuous duty. The 2.2kW motor, oversized bearings, and TEFC cooling are all designed for uninterrupted operation. We have customers running 3 shifts/day, 7 days/week with scheduled maintenance only.
Q2: How does the ZL-PC180 compare to European industrial crushers (Hellweg, Rapid, Herbold) in build quality?
For build quality, the ZL-PC180 delivers 85-90% of Hellweg/Rapid at 40% of the price. The main differences: European models use more stainless steel contact parts, have more sophisticated PLC controls, and offer longer warranty (2-3 years vs 1 year). For most industrial buyers outside the EU, the ZL-PC180 represents the best price-quality balance.
Q3: What is the actual blade life in continuous PET bottle crushing?
In continuous PET bottle service, expect 1000-1500 hours per rotating blade set (vs 2000+ hours in less abrasive materials like HDPE). With proper rotation (every 500 hours), total blade life extends to 2000-3000 hours. We recommend keeping 2 sets in stock for 24/7 operations.
Q4: Can the PC180 be integrated with upstream conveyor feed and downstream wash lines?
Yes - the PC180 has a standard 180x160mm feed opening that matches most conveyor belt widths. Discharge is via the bottom screen (gravity feed to wash tank or conveyor). We provide CAD drawings (DWG/PDF) for line integration upon request.
Q5: What electrical supply and motor protection do you recommend?
For industrial installations, we recommend: 3-phase 380V/50Hz with dedicated circuit breaker (16A D-curve), motor protection circuit breaker, and emergency stop relay tied to your facility's safety circuit. We provide wiring diagrams with each shipment.
Q6: Do you offer on-site installation and commissioning?
Yes - on-site installation is available at USD 800-1500 per day (engineer + travel) for international buyers. Typical PC180 commissioning takes 1-2 days. Most buyers handle installation internally using our video guidance and manual.
Q7: What is the lead time for a 5-machine bulk order?
For 5-machine orders, lead time is 20-30 days (vs 15-25 days for single units). Bulk orders get 5% quantity discount and dedicated production scheduling. Contact us with your delivery deadline for firm scheduling.
Q8: Can you provide reference customers in my industry or region?
Yes - we can provide reference contacts in similar industries (subject to customer approval). We have reference customers in injection molding (Mexico, Turkey), PET recycling (Vietnam, Egypt), and scrap trading (India, Nigeria). Contact us with your specific use case.
Q9: What happens if the machine fails during the warranty period?
Free spare parts shipped within 3-5 days by air. For complex failures, we send an engineer on-site (covered by warranty for manufacturing defects). 95% of warranty issues are resolved within 1 week.
Q10: How do I justify the ZL-PC180 to my procurement team when cheaper Chinese models exist?
Compare the 5-year total cost of ownership: cheaper domestic models need blade replacement every 300-500 hours vs 1000+ hours for the PC180, plus higher motor failure rates. The PC180's USD 200-300/year spare parts savings plus 1-2% higher uptime typically justify the price difference within 18 months.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
The plastic crusher is a key device specially used for processing plastics. Its core function lies in efficient crushing. It can quickly cut and crush various plastic products of different shapes and sizes, such as plastic bottles, films, and pipes, into uniform small particles through a powerful power system driving high-speed rotating cutters. It can easily handle both engineering plastics with high hardness and softer plastic films, adapting to the crushing needs of different plastic materials.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
IPv6 network supported
English 
English
español
العربية
