6KW Oil Type Mould Water / Oil Heating Plastic Injection Mold Temperature Controller
Mold Temperature Controller Machine Paremeter
| Model | ZLCE-6KW Water Heating |
| Heating Capacity | 6KW（5160） |
| Input Power | 6.75KW |
| Pump Water Flow Rate | 60L/min |
| Pump Power | 0.75KW |
| Max Temperature | 180℃ |
| Mix Temperature | Cooling water temperature ±20℃ |
NOTE:The above maximum/minimum temperature is only for conventional models. For high-temperature models, customization is available.
Machine Introduction
The mold temperature controller, also known as the mold temperature control machine, is a device used for precisely controlling the temperature of molds.
It plays a crucial role in many industrial production processes such as injection molding, die-casting, rubber vulcanization, extrusion molding, and more. By adjusting the temperature of the molds, it can optimize the production process, improve product quality, reduce the defective rate, and accelerate the production cycle.
In practical applications, the selection of mold temperature controllers needs to consider factors such as the size of the mold, the required temperature range, the speed requirements for heating and cooling, and others.
Working Principle:
Mold temperature controllers work by circulating a heating or cooling medium (such as water or oil) through the mold, maintaining a consistent temperature. This precise temperature control helps to reduce cycle times, improve surface finish, and minimize defects such as warping, shrinkage, and internal stresses in the molded products.
Advantages：
According to different heating and cooling methods, mold temperature controllers can be divided into water temperature controllers and oil temperature controllers.
Water temperature controllers use water as the heat transfer medium, which has the advantages of environmental protection and low cost;
Oil temperature controllers use heat transfer oil as the heat transfer medium and can provide a higher temperature control range.
Applications：
I.Plastic processing
In injection molding and extrusion molding, it precisely controls mold temperature, improves molding quality and shortens the cycle. It is used in producing products such as automotive interior parts and electronic product casings.
II. Rubber processing
Used in rubber vulcanization and molding, it provides a stable temperature to promote the vulcanization reaction and improve product quality and molding efficiency.
III. Die-casting industry
In aluminum alloy and magnesium alloy die-casting, it preheats molds and controls temperature to reduce defects and increase the yield of finished products.
IV. Chemical industry
Provides heat sources for reaction kettle temperature control and drying equipment to ensure smooth reactions and improve drying efficiency.
V. Other industries
In fields such as composite material processing and food processing, it provides precise temperature control to ensure product quality and safety.
FAQ:
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Overview The ZL-150T is a 150-ton (527.6 kW) industrial FRP counter flow cooling tower purpose-built for injection molding applications. ZILLION engineered this 150-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in demanding industrial environments. Key Specifications Cooling capacity: 527.6 kW (150 refrigeration ton) Water flow rate: 117.0 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 950 CMM at 1450 mm fan diameter Motor power: 2.2 kW at 380V 3-phase 50 Hz Head loss: 23 kPa at design flow Dry weight: 580 kg, operating weight: 1680 kg Overall dimensions: H2670 x Dia2900 mm Design Features FRP counter-flow shell for corrosion resistance and 20-year service life Aluminum alloy fan blade for industrial duty IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency and 3 deg C approach Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications 117.0 m3/h water flow rate suits 800-1500 ton injection molding machines for plastic mold cooling circuits at production scale. 527.6 kW heat rejection at 150 ton (TR) capacity for high-volume batch production lines. Cycle time consistency at 32 deg C leaving water improves part quality. Compact footprint suitable for plant installation with direct piping to chiller. Mold temperature stability plus-minus 1 deg C maintained. Contact ZILLION Today Get a quote for the ZL-150T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
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