ZL-PC180 Mini Plastic Crusher Machine 2.2kW 120-150kg/h | ZILLION
Buying your first plastic crusher is a significant step for any small business. The ZL-PC180 Mini Plastic Crusher delivers 120-150 kg/h throughput in a 130 kg compact frame that fits through standard doorways and operates on 3-phase household-adjacent power. For first-time buyers evaluating options, the ZL-PC180 represents the entry point where capacity, price, and reliability meet without compromise.
| Model | ZL-PC180 | Power | 2.2 kW (3 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V) | Motor Speed | 1480 rpm |
| Capacity | 120-150 kg/h | Feed Opening | 260 x 210 mm |
| Rotating Blades | 6 pcs SKD-11 | Fixed Blades | 2 pcs SKD-11 |
| Screen Hole | 5-10 mm (customizable) | Net Weight | 130 kg |
| Machine Size (L x W x H) | 670 x 310 x 700 mm | Crushing Chamber | 280 x 230 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS | Noise Level | max 78 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
For a first-time plastic crusher buyer running a single-shift operation (8 hours/day, 250 days/year), the ZL-PC180 5-month payback calculation works as follows. Total investment: USD 630 machine + USD 200 ocean freight + USD 80 customs clearance + USD 50 installation supplies = USD 960 all-in cost. Annual recovered resin value at USD 200/tonne x 60 tonnes/year (120 kg/h x 8 hours x 250 days x 0.25 utilization factor) = USD 12,000 gross revenue.
Annual operating cost: electricity 2.2 kW x 8 hours x 250 days x USD 0.10/kWh = USD 440; blade replacement 2 sets x USD 80 = USD 160; bearing service 1 event x USD 60 = USD 60. Total annual operating cost: USD 660. Net annual revenue: USD 11,340. Payback period: USD 960 / USD 11,340 = 8.5% of annual revenue, or approximately 5 months at single-shift utilization.
The ZL-PC180 Mini Plastic Crusher measures 670 x 310 x 700 mm and weighs 130 kg. This compact form factor is a deliberate design decision: the machine fits through standard 800 mm doorways and operates from a single-phase-to-three-phase converter or direct 3-phase 380V supply. For first-time buyers renting workshop space, the compact frame eliminates the need for crane rigging or special transport.
Compared to competitor 2.2 kW machines at 180-220 kg weight, the ZL-PC180's 130 kg represents a 30-40% weight reduction that simplifies installation and repositioning. For small businesses in shared workshop facilities, the lighter weight allows the operator to move the machine with two people rather than requiring forklift rental.
For first-time buyers with no dedicated shredding operator, the ZL-PC180 Mini Plastic Crusher requires only 30 minutes of operator attention per 8-hour shift. The remaining 7.5 hours run unattended with the operator performing other workshop tasks. This contrasts with competitor machines that require continuous feeding and monitoring.
The 260 x 210 mm feed opening accepts most small plastic scrap pieces (bottles, containers, small parts) without pre-cutting. The 6-blade rotor geometry crushes PET bottles to 8 mm flake in a single pass. For startup operators learning the workflow, the simplified controls (start, stop, reverse for jam clearing) reduce training time to under 1 hour.
Most first-time buyers who start with the ZL-PC180 Mini Plastic Crusher upgrade to larger capacity machines within 18-24 months as their business grows. The upgrade path from PC180 (120-150 kg/h) to PC250 (250 kg/h) to PC300 (300 kg/h) maintains consistent rotor geometry and SKD-11 blade design, allowing operators to apply learned skills to the larger machines.
For first-time buyers planning an upgrade path, the ZL-PC180 is the recommended starting point because: 1) low capital risk at USD 630 total investment, 2) quick payback validates the business model, 3) operational experience reduces risk on the PC250 (USD 800) and PC300 (USD 1,050) investments. Many ZILLION customers report starting with the PC180 and adding PC250 or PC300 within 18 months as their customer base grows.
First-time plastic crusher buyers commonly make 5 mistakes that the ZL-PC180 Mini Plastic Crusher design avoids. Mistake 1: over-specifying power (buying 5.5 kW when 2.2 kW meets needs). Mistake 2: underestimating electrical infrastructure (380V 3-phase requires dedicated breaker). Mistake 3: ignoring screen size selection (5 mm vs 10 mm changes throughput by 40%). Mistake 4: skipping blade maintenance schedule (SKD-11 blades require sharpening at 600-800 hours). Mistake 5: forgetting to budget for spare parts (one spare blade set and one bearing service event per year).
The ZL-PC180 Mini Plastic Crusher ships with a startup checklist, blade maintenance schedule, and spare parts inventory recommendation. First-time buyers who follow this checklist report 95% uptime availability in their first year of operation. The compact size and simplified controls are deliberate design choices that match first-time buyer capability.
Q: Do I need 3-phase power or can I use single-phase?
The ZL-PC180 requires 3-phase 380V power for the 2.2 kW motor. Single-phase operation requires a phase converter (USD 280-450 additional). For first-time buyers without 3-phase service, the phase converter is a worthwhile investment that enables operation in any workshop with single-phase supply.
Q: How loud is the machine during operation?
78 dB at 1 meter distance under load. For indoor installation near offices or residential areas, the ZL-PC180 acoustic enclosure (USD 280) reduces noise to 68 dB. Most home workshops find the standard noise level acceptable without enclosure.
Q: Can one person operate the machine safely?
Yes. The ZL-PC180 is designed for single-operator workflow with all controls accessible from the feed side. The feed opening is below shoulder height to prevent reaching into the rotor. Safety interlock on the feed cover stops the rotor when opened.
Q: What is the delivery time for first orders?
15-25 days from deposit for 1-3 units. First-time buyers often consolidate orders with another small business to share container space, reducing per-unit freight cost from USD 200 to USD 80.
Q: Can I trade in my PC180 for a PC250 later?
Trade-in is not offered, but the PC180 retains 60-70% of its value in the used equipment market after 2 years. Many small business operators sell their PC180 directly to fund the PC250 upgrade.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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