ZL-PC250 PET Bottle Crusher 250kg/h for Recycling Plant | ZILLION
Small to mid-size recycling plants processing 1,500-5,000 tonnes of PET bottles per year need crusher capacity matching their throughput targets. The ZL-PC250 PET Bottle Crusher delivers 250 kg/h throughput at 4 kW power, calibrated for PET-specific processing including label removal, density separation compatibility, and downstream wash system integration.
| Model | ZL-PC250 | Power | 4 kW (5 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V) | Motor Speed | 1480 rpm |
| Capacity | 250 kg/h | Feed Opening | 310 x 250 mm |
| Rotating Blades | 9 pcs SKD-11 | Fixed Blades | 3 pcs SKD-11 |
| Screen Hole | 6-12 mm (customizable) | Net Weight | 250 kg |
| Machine Size (L x W x H) | 950 x 550 x 1300 mm | Crushing Chamber | 340 x 270 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS | Noise Level | max 82 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
Small to mid-size recycling plants process PET bottles through 5 stages: 1) collection (bottle collection points, curbside pickup), 2) sorting (manual removal of contaminants, color separation), 3) crushing (the ZL-PC250 role, producing 8 mm flake), 4) washing (hot or cold wash system removes labels and residue), 5) extrusion (pelletizing for sale to manufacturers). The ZL-PC250's role in stage 3 determines downstream processing efficiency.
For a 3,000 tonne/year recycling plant, daily input is approximately 10 tonnes of bottles. The ZL-PC250 at 250 kg/h processes the daily input in 40 hours, leaving 24 hours of weekly throughput capacity for second-shift operation. Most plants run the ZL-PC250 for 12-16 hours daily across 5-6 days per week.
Mid-scale bottle-to-bottle closed-loop PET recycling requires integration with wash and extrusion equipment. The ZL-PC250 PET Bottle Crusher output at 8 mm screen feeds directly into a hot wash tank (USD 5,500 for 500 kg capacity) followed by an extrusion pelletizer (USD 25,000 for 150 kg/h capacity). Total closed-loop line investment: USD 32,100 including the ZL-PC250.
For mid-scale recyclers, food-grade rPET commands USD 850-1,100/tonne in the open market. At 3,000 tonnes/year input with 83% recovery (2,500 tonnes output), annual revenue is USD 2.1-2.75 million. Against USD 800,000-1,000,000 annual operating cost, net revenue is USD 1.1-1.95 million. Payback period for the full closed-loop line: 16-29 months.
Carbonated beverage bottles (Coke, Pepsi, sparkling water) have thicker walls than water bottles (0.4-0.6 mm vs 0.3-0.4 mm) to handle internal pressure. The thicker walls require more cutting energy per kg of bottle. The ZL-PC250 PET Bottle Crusher processes carbonated bottles at 200-220 kg/h (vs 250 kg/h for water bottles).
For recycling plants receiving mixed bottle streams, the ZL-PC250's 9-blade rotor geometry handles the variability. Plants processing primarily carbonated bottles (typical for soda bottling region collection) operate at 200-220 kg/h sustained throughput. Plants processing primarily water bottles achieve 250 kg/h sustained throughput.
Recycling plants debate whether to sort bottles before or after crushing. Pre-crush sorting is simpler (operator sees whole bottles, easier manual sort) but requires more floor space for sorted bottle accumulation. Post-crush sorting is faster (NIR optical sorters process flake faster than whole bottles) but requires capital investment in sorting equipment.
For mid-size plants running the ZL-PC250, the optimal workflow is pre-crush manual sorting for color and contaminant removal, followed by ZL-PC250 crushing, followed by post-crush NIR sorting for polymer purity. The ZL-PC250's 8 mm screen produces flake that feeds directly into standard NIR sorters.
Many municipalities operate bottle deposit schemes (typically USD 0.05-0.10 per bottle) that drive consumer return rates to 80-95%. Recycling plants partnered with these schemes receive a steady stream of returned bottles at predictable volumes. The ZL-PC250 PET Bottle Crusher supports municipal partnerships by providing documented throughput and quality.
For mid-size plants with municipal partnerships, the ZL-PC250's hour meter provides audit data for partnership reporting (e.g., 2,400 hours/year operation x 250 kg/h = 600 tonnes processed). Most municipalities require quarterly throughput reports; the ZL-PC250's hour meter accuracy (within 1%) exceeds audit requirements.
Mid-size recycling plants typically expand capacity by adding parallel crushers rather than upgrading single machines. The ZL-PC250 supports expansion from 1 unit (250 kg/h, 1,500 tonnes/year) to 2 units (500 kg/h, 3,000 tonnes/year) to 3 units (750 kg/h, 4,500 tonnes/year). Each PC250 operates independently, allowing staged capital investment and operational flexibility.
For recycling plants reaching 6,000+ tonnes/year, the PC600 (15 kW, 500-800 kg/h) or larger machines replace the parallel PC250 configuration. The PC250 remains the entry-level machine for new mid-size recycling plants starting with 1,500-3,000 tonnes/year capacity targets.
Q: What screen size is best for PET bottle flake?
8 mm screen for downstream sink-float separation (most common). 6 mm screen for higher purity applications (food-grade rPET requiring NIR sorting). Smaller screens (3-4 mm) reduce throughput by 30-40% without quality benefit.
Q: Can the ZL-PC250 process PET trays and clamshells?
Yes, at reduced throughput (150-180 kg/h). PET trays have lower bulk density than bottles and require different rotor geometry for clean cutting. For plants processing primarily trays, the PC300 or larger is recommended.
Q: How is PVC contamination handled?
PVC labels and cap fragments are removed by density separation (different specific gravity allows optical or sink-float separation). The ZL-PC250 output at 8 mm screen is calibrated for downstream NIR sorting that achieves <5 ppm PVC contamination.
Q: What is the typical payback period for a recycling plant ZL-PC250?
For a 3,000 tonne/year plant: 8-14 months. The ZL-PC250 represents 8-12% of total recycling plant capital cost (USD 800 of USD 10,000-15,000 total equipment cost per 3,000 tonne/year line including wash, separation, and baling).
Q: Can the ZL-PC250 be integrated with automated bottle sorting?
Yes. The ZL-PC250's standard control interface accepts start/stop signals from upstream sorting equipment. For fully automated plants, the optional PLC interface (USD 380) enables Modbus TCP communication with plant-wide control systems.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
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