ZL-PC250 Plastic Crusher 250kg/h 4kW for Mid-Size Factory | ZILLION
Mid-size factories producing 1,500-4,000 tonnes of finished product per year need crushing capacity that matches their production scale. The ZL-PC250 Plastic Crusher delivers 250 kg/h throughput in a 250 kg frame that fits standard factory floor layouts. For mid-size factory operators upgrading from PC180 or starting with capacity-matched equipment, the ZL-PC250 represents the sweet spot of throughput, footprint, and capital investment.
| Model | ZL-PC250 | Power | 4 kW (5 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V) | Motor Speed | 1480 rpm |
| Capacity | 250 kg/h | Feed Opening | 310 x 250 mm |
| Rotating Blades | 9 pcs SKD-11 | Fixed Blades | 3 pcs SKD-11 |
| Screen Hole | 6-12 mm (customizable) | Net Weight | 250 kg |
| Machine Size (L x W x H) | 950 x 550 x 1300 mm | Crushing Chamber | 340 x 270 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS | Noise Level | max 82 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC250 Plastic Crusher matches the production scale of mid-size factories generating 30-80 kg/h of production scrap during normal operation. At 250 kg/h peak throughput, the ZL-PC250 provides 3-8x throughput reserve over typical mid-size factory scrap generation, ensuring that crushing never becomes a production bottleneck.
For mid-size factories running two 8-hour shifts producing 60 tonnes of finished product daily, the ZL-PC250 processes the 3-5 tonnes of sprue, runner, and off-spec scrap per day in approximately 12-20 hours, leaving 4-12 hours of throughput capacity for additional streams (post-consumer collection, mixed resin processing).
Mid-size factories often evaluate the upgrade from 2.2 kW (3 HP) PC180 to 4 kW (5 HP) PC250. The capacity jump: PC180 delivers 120-150 kg/h at 2.2 kW; PC250 delivers 250 kg/h at 4 kW. The throughput per kW ratio: PC180 60-68 kg/h per kW vs PC250 62.5 kg/h per kW - similar efficiency, but the absolute throughput is 1.7x higher on PC250.
For mid-size factories whose scrap generation exceeds 100 kg/h, the PC180 becomes the bottleneck (operator must throttle feed rate or run multiple shifts). The PC250 at 250 kg/h eliminates this bottleneck. The USD 170 price difference (PC250 USD 800 vs PC180 USD 630) is recovered in 2-3 weeks of throughput improvement.
For mid-size factories with discrete production lines, the ZL-PC250 integrates with optional conveyor (3-meter, USD 480) and granulator-feed auger (USD 360) for in-line scrap recovery. The integrated system processes sprues and runners as they exit the molding machine, eliminating manual collection and transport.
For a mid-size factory running 3 injection molding machines producing 60 kg/h combined scrap, the integrated ZL-PC250 system recovers USD 12,000-15,000 annually in virgin resin savings (60 kg/h x 16 hours x 250 days x USD 0.5/kg resin savings). The integration cost (USD 1,640 = machine + conveyor + auger) is recovered in 1-2 months of operation.
The ZL-PC250 Plastic Crusher requires 0.5 operator hours per 8-hour shift (30 minutes for visual inspection, screen checks, and feed-rate adjustment). The remaining 7.5 operator hours are available for other production tasks. For mid-size factories without dedicated crushing operators, the ZL-PC250's low operator requirement fits within existing labor allocations.
Compared to PC180 at 1.0 operator hour per shift, the PC250 saves 0.5 operator hours per shift through automated feed control and longer blade service intervals. At USD 8/hour loaded labor cost, the annual savings are USD 1,000 (0.5 hr x 16 hours/day x 250 days x USD 8).
Most mid-size factories that start with the ZL-PC250 upgrade to PC400 (7.5 kW, 400-500 kg/h) within 2-3 years as production volume grows. The upgrade path is consistent with the ZL-PC family design: same SKD-11 blade system, same control philosophy, similar footprint scaling. Operators trained on PC250 can transition to PC400 with minimal additional training.
For mid-size factories planning capacity expansion, the ZL-PC250's USD 800 price point and proven reliability make it the recommended starting point. The 2-year operational experience validates the closed-loop recycling business model before committing to the larger USD 1,250 PC400 investment.
Q: What is the electrical infrastructure requirement?
4 kW at 380V three-phase draws approximately 8 amps per phase. A 16A breaker with 4 mm squared copper cable from the distribution panel is the minimum specification. The ZL-PC250 ships with a 16A CEE connector for plug-and-play installation.
Q: Can the machine run on the same circuit as other equipment?
No. The ZL-PC250 requires dedicated 16A circuit to avoid voltage drops during peak load. Sharing circuits with other equipment can cause motor stalling and premature contactor failure.
Q: How does the ZL-PC250 differ from the ZL-PC300 (5.5 kW)?
The PC250 is 4 kW with 9 blades and 250 kg/h throughput. The PC300 is 5.5 kW with 12 blades and 220-300 kg/h throughput. The PC300 has higher throughput ceiling and better handles glass-fiber materials; the PC250 has lower capital cost and similar per-kW efficiency.
Q: What is the typical delivery time?
15-25 days from deposit for 1-5 units, 25-40 days for 10+ units. EXW Dongguan pricing; FOB Shenzhen adds USD 30 per unit for shipping.
Q: Can the ZL-PC250 process post-consumer bottle bales?
Yes, at 180-220 kg/h throughput (vs 250 kg/h for in-plant production scrap). The lower throughput reflects the density variability of post-consumer bales vs in-plant uniform scrap. Most mid-size factories run in-plant scrap at full 250 kg/h throughput and supplement with post-consumer during off-peak shifts.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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