ZL-PC300 Commercial Plastic Crusher 5.5kW 220-300kg/h
The ZL-PC300 Commercial Plastic Crusher occupies the critical middle tier of professional recycling equipment-bigger than entry-level PC250 hobby machines (4kW/250kg/h), smaller than industrial PC500+ systems (7.5kW+). At USD 1050 with a 5.5kW motor and 9 SKD-11 rotating blades, it gives commercial recyclers, waste management companies, and scrap trading operations the throughput needed to process 1-3 tons per day profitably-without the capital outlay of larger industrial systems.
For waste management business owners comparing this machine against cheaper granulators (typically USD 400-800 with 50-100 kg/h throughput) or larger industrial PC500+ (USD 1500+ with 450+ kg/h capacity), the PC300 hits the sweet spot: high enough throughput for one-shift commercial operation (8h/day x 25d = 50-60 t/mo), yet compact enough for a 200 sqm warehouse with 3-phase power. The 310x220mm feed opening accommodates whole 2L bottles and most rigid plastic parts without pre-shredding.
| Parameter | Value |
|---|---|
| Model | ZL-PC300 |
| Motor Power | 5.5 kW (3-phase, custom voltage available) |
| Capacity | 220-300 kg/h sustained (PET bottle flakes, <5% moisture) |
| Rotating Blades | 9 pcs SKD-11 (HRC 60-62) |
| Fixed Blades | 2 pcs SKD-11 (matched set) |
| Feed Opening | 310 x 220 mm (accommodates whole 2L bottles, larger rigid items) |
| Screen Mesh | 8mm default (6/10/12/14/16/18/20mm interchangeable) |
| Rotor Speed | 500 RPM (low-speed high-torque for clean cuts) |
| Noise Level | Max 85 dB at 1m |
| Net Weight | 300 kg |
| Machine Size | 1100 x 730 x 1200 mm |
| Power Supply | 3-phase 380V/50Hz (220V/415V/440V/480V custom available) |
| Compliance | CE, ISO 9001, IEC 60204-1 |
Based on our 2024-2026 shipment data, the ZL-PC300 Commercial Plastic Crusher is most often specified by these commercial recycling operators:
These buyers typically compare the ZL-PC300 against cheaper Chinese granulators (USD 400-800) and find that the 3x higher throughput, 1-year warranty, and proven SKD-11 blade quality justify the modest price premium within the first 3-6 months of operation.
For commercial recycling businesses, the ZL-PC300's economics scale directly with daily throughput. Here's a realistic monthly P&L for a single-PC300 commercial recycling operation:
| Item | Calculation | Monthly (USD) |
|---|---|---|
| Revenue (Mixed PET/HDPE Flake) | 250 kg/h x 8h x 25d = 50,000 kg/mo x $220/ton (mixed clean flake avg) | +11,000 |
| Material Collection Cost | 50t x $30/ton (subsidized tipping fees for source material) | -1,500 |
| Electricity | 5.5kW x 8h x 25d x $0.10/kWh | -110 |
| Labor (2 operators) | 2 x $8/h x 8h x 25d | -3,200 |
| Blade Replacement | $450 blade set / 12 months | -38 |
| Transport / Baling | Baling + trucking to processor | -1,200 |
| Net Monthly Profit | 1-shift, single PC300 commercial recycling operation | +4,952 |
| Payback Period | ZL-PC300 investment ($1050) / monthly profit | ~6 days (!) |
Key insight: For commercial recyclers with established source-material streams (tipping fees, contracts with municipalities, etc.), the PC300's USD 1050 entry price is recovered within the first week of operation. The remaining 23 days of the month generate USD 4,900+ net profit per machine. Adding a 2nd shift (16h/day) triples throughput and profit with minimal additional labor cost.
Regional Revenue Variations (PET/HDPE mixed flake, indicative):
Commercial recycling operations run 8-16 hours/day with multiple operators, making standardized safety protocols critical. The ZL-PC300 Commercial Plastic Crusher includes specific features and recommended procedures for commercial-scale operation:
| Safety Element | Specification | Why It Matters for Commercial Operations |
|---|---|---|
| Emergency Stop | Large mushroom-head button, IP65 rated | Reachable within 1 second from any operator position |
| Feed Hopper Lock | Interlock switch prevents operation with hopper open | Eliminates hand/finger injury risk during cleaning |
| Overload Protection | Thermal relay on motor + current sensor | Auto-shutdown on jammed rotor-prevents blade damage |
| Sound Level | Max 85 dB at 1m | Hearing protection sufficient (no enclosed operator booth required) |
| Electrical Enclosure | IP54 rated, CE compliant | Dust and water splash resistant for industrial environments |
| Operator PPE | Safety glasses, gloves, hearing protection, steel-toe boots | Standard PPE for all operators handling plastic feed or output |
| Training Duration | 2-4 hours for new operators | Covers operation, jam clearing, blade rotation, basic maintenance |
Recommended operator certifications: Most jurisdictions require basic workplace safety training (e.g., OSHA 10-hour in the US, equivalent local certification in EU/Asia). For commercial recycling in regulated markets, additional certifications may apply (e.g., RCRA in the US for handling certain plastic waste streams).
Commercial recycling operations grow with their source-material supply. The ZL-PC300's modular design enables straightforward fleet scaling. Key scaling thresholds and considerations:
Scaling advantages: PC300 fleet scaling is capital-efficient-add a USD 1050 unit, gain 50-60 t/mo capacity (USD 5000+ monthly profit). Payback per additional unit: 1-2 weeks. Compare to PC500+ scaling (USD 1500+ per unit, longer payback).
Space planning: Each PC300 needs approximately 2x3m floor space (including operating clearance). Three PC300s in parallel fit comfortably in a 100 sqm warehouse. Plan for inlet sorting tables, output conveyors, and bale storage adjacent to the crusher array.
Q1: How much PET bottle throughput can a single ZL-PC300 handle per shift?
The PC300 processes 220-300 kg/h of PET bottles at full capacity. In a typical 8-hour shift, this is 1,760-2,400 kg (1.7-2.4 tons) per shift. For 25 working days/month, that's 44-60 tons of PET bottle flake monthly.
Q2: Can the ZL-PC300 handle contamination like food residue, labels, and small metal caps?
Yes. The PC300 is designed for real-world commercial recycling streams. Food residue and labels pass through without issue (separated downstream in wash line). Small metal caps (PP/HDPE) pass through. Larger metal objects should be removed upstream via magnetic separator or manual sort.
Q3: What's the typical payback period for a commercial recycling operation?
For a single-PC300 commercial recycling operation with established source-material supply, payback is typically 1-4 weeks (faster than the per-machine USD 1050 cost, due to multiple revenue streams: tipping fees, material value, transport cost savings).
Q4: Does the ZL-PC300 require special electrical installation?
The PC300 requires 3-phase power (380V/50Hz standard; other voltages available). For commercial operations, dedicated 16A or 20A circuit recommended. Most industrial buildings have 3-phase available; residential areas may need utility upgrade.
Q5: How loud is the ZL-PC300 during operation?
Maximum 85 dB at 1 meter-meets most workplace safety standards. Standard hearing protection (ear plugs or muffs) is sufficient. For noise-sensitive environments (residential, indoor markets), consider sound-dampening enclosure or outdoor placement.
Q6: What maintenance schedule does the ZL-PC300 require for continuous commercial operation?
Daily: 15-20 minutes (chamber cleaning, visual inspection). Weekly: 30 minutes (deep cleaning, screen check). Monthly: 1-2 hours (V-belt tension, bearing check, screen rotation). Every 6 months: 4-6 hours (blade rotation or replacement, gearbox oil change).
Q7: Can the PC300 process PVC pipes and profiles too, or only PET/HDPE?
The PC300 handles PET, HDPE, PP, ABS, PS, and rigid PVC. PVC requires slightly larger screen mesh (10-12mm vs 8mm for PET) and reduces blade life by 20-30% due to chlorine additives. Many commercial recyclers run mixed streams.
Q8: What is the FOB price and MOQ for the ZL-PC300 Commercial Plastic Crusher?
FOB price is USD 1050 per set. MOQ: 1 set (single machine). Volume discounts available for 5+ sets (typical 3-5% discount) and 20+ sets (5-8% discount) for distributors and large recyclers.
Q9: How does the ZL-PC300 compare to cheaper Chinese granulators in commercial use?
Cheaper granulators (USD 400-800) typically deliver 50-100 kg/h (2-3x lower throughput) and have shorter blade life (200-400 hours vs PC300's 800-1500 hours). The PC300's higher upfront cost is recovered within 2-4 months of commercial operation via higher throughput and lower downtime.
Q10: What warranty and after-sales support does Zillion provide for commercial recycling operations?
1-year warranty on the crusher (blades and wearing parts excluded). Spare parts inventory maintained at Dongguan warehouse-ships within 3-5 days by air freight, 25-30 days by sea. Technical support via WhatsApp/email. Optional on-site commissioning available for orders of 3+ units.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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