ZL-PC300 Commercial Plastic Crusher 5.5kW 220-300kg/h
Commercial plastic recycling operations serving multiple small businesses or running dedicated scrap processing services need crusher capacity that matches their commercial workflow. The ZL-PC300 Commercial Plastic Crusher delivers 220-300 kg/h throughput at 5.5 kW, sized for commercial-scale operations processing 500-1,500 tonnes per year.
| Model | ZL-PC300 | Power | 5.5 kW (7.5 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V) | Motor Speed | 1480 rpm |
| Capacity | 220-300 kg/h | Feed Opening | 310 x 220 mm |
| Rotating Blades | 12 pcs SKD-11 | Fixed Blades | 3 pcs SKD-11 |
| Screen Hole | 6-12 mm (customizable) | Net Weight | 300 kg |
| Machine Size (L x W x H) | 1100 x 730 x 1200 mm | Crushing Chamber | 340 x 240 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC | Noise Level | max 85 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC300 Commercial Plastic Crusher delivers 220-300 kg/h throughput, matched to commercial recycling operations that service multiple small businesses. For a commercial recycler processing scrap from 20-30 small business clients, the ZL-PC300 handles 30-50 tonnes/week (single shift) or 60-100 tonnes/week (double shift). Most commercial operations run 5 days/week single shift, processing 20-30 tonnes of mixed plastic scrap weekly.
The 220-300 kg/h throughput range reflects the variability of commercial input streams. Pure PET bottle streams process at 300 kg/h; mixed rigid plastics process at 250 kg/h; streams with PVC contamination process at 220 kg/h. The ZL-PC300's 5.5 kW motor provides the torque reserve to maintain throughput across stream variability.
For commercial recycling business operators, the ZL-PC300 economics support a viable business with 6-12 month payback. Annual revenue: tipping fees from small business clients USD 50/tonne x 800 tonnes = USD 40,000; recovered resin sales USD 300/tonne x 600 tonnes (75% recovery) = USD 180,000. Total gross revenue: USD 220,000.
Annual operating cost: ZL-PC300 purchase USD 1,050 amortized over 3 years = USD 350/year; electricity USD 1,100; blade replacement USD 360; bearing service USD 0 (sealed); labor 1 operator x USD 12,000 = USD 12,000; overhead USD 15,000; transport USD 18,000. Total annual operating cost: USD 46,810. Net annual revenue: USD 173,190. ROI on ZL-PC300: 16,494%.
Commercial recyclers often evaluate the upgrade from 4 kW (PC250) to 5.5 kW (PC300). The capacity jump: PC250 delivers 250 kg/h at 4 kW; PC300 delivers 220-300 kg/h at 5.5 kW. The throughput per kW ratio: PC250 62.5 kg/h per kW vs PC300 40-54.5 kg/h per kW - lower efficiency but higher absolute throughput on PC300.
The PC300's higher absolute throughput (300 kg/h vs 250 kg/h) supports commercial operations with 20-30 small business clients. For smaller commercial operations (5-10 clients), the PC250 is sufficient. For larger operations (50+ clients), the PC400 (7.5 kW, 400-500 kg/h) is the appropriate capacity match.
Commercial recyclers build their client base through direct sales to small businesses: retail stores (bottles, packaging), small manufacturers (production scrap), restaurants (PET, PP containers), offices (paper + plastic). The ZL-PC300's 220-300 kg/h capacity supports 30-50 small business clients generating 15-25 kg of plastic scrap per week each.
For commercial recyclers building client bases, the ZL-PC300's 5.5 kW power class is a recognized industry standard - clients often specify "5.5 kW industrial crusher" in their procurement requirements. The ZL-PC300's CE/ISO certification supports procurement compliance for government and corporate clients.
Commercial recyclers often secure municipal or corporate recycling contracts with guaranteed volume. The ZL-PC300's documented throughput and ISO 9001:2015 certification supports contract proposals requiring quality system compliance. Typical contract terms: 2-5 year duration, 200-500 tonnes/year minimum volume, USD 80-150/tonne service fee.
For a commercial recycler securing a 500 tonnes/year municipal contract at USD 100/tonne, annual contract revenue is USD 50,000. Adding 20-30 small business clients at USD 50/tonne x 300 tonnes = USD 15,000, the ZL-PC300 supports USD 65,000 annual contracted revenue alone. The commercial recycler adds variable client revenue (non-contract) for additional profit.
Q: What is the maximum number of small business clients the ZL-PC300 can serve?
30-50 clients generating 15-25 kg of plastic scrap per week each. Total weekly volume: 450-1,250 kg. The ZL-PC300 processes this volume in 2-5 hours per week, leaving ample capacity for collection, sorting, and baling operations.
Q: Can the ZL-PC300 process mixed streams with PVC contamination?
Yes, at 220 kg/h (vs 300 kg/h for clean streams). PVC contamination above 5% requires downstream density separation to remove PVC fragments. The ZL-PC300's torque reserve handles contamination without stalling.
Q: What is the warranty on commercial service?
1 year on motor, gearbox, and main structural components. Blades, screens, and bearings are wear items. Warranty is void if blades are run on incompatible materials or if the machine is operated without the specified screen installed.
Q: How does the ZL-PC300 handle seasonal volume variations?
Commercial recycling businesses experience seasonal variations (summer beverage bottles, holiday packaging). The ZL-PC300's 220-300 kg/h throughput range accommodates 30-40% volume swings without operator intervention. For peak season overflow, the optional second ZL-PC300 in parallel doubles throughput.
Q: Can the ZL-PC300 be integrated with collection truck operations?
Limited. The ZL-PC300 is designed for fixed installation at a processing facility. Mobile collection operations typically use smaller 2.2-4 kW machines or pre-crushing equipment. The ZL-PC300 processes material after delivery to the processing facility.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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