ZL-PC400 High-Capacity Plastic Crusher 7.5kW 400-500kg/h | ZILLION
Industrial recycling operations processing 2,000-6,000 tonnes per year need crusher capacity that matches their scale. The ZL-PC400 High-Capacity Plastic Crusher delivers 400-500 kg/h throughput at 7.5 kW, sized for industrial-scale operations where downtime costs exceed USD 1,000 per hour.
| Model | ZL-PC400 | Power | 7.5 kW (10 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V) | Motor Speed | 1480 rpm |
| Capacity | 400-500 kg/h | Feed Opening | 380 x 320 mm |
| Rotating Blades | 15 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-14 mm (customizable) | Net Weight | 450 kg |
| Machine Size (L x W x H) | 1200 x 850 x 1400 mm | Crushing Chamber | 410 x 340 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA | Noise Level | max 86 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC400 High-Capacity Plastic Crusher delivers 400-500 kg/h throughput, marking the transition from mid-size to industrial-scale operations. At 7.5 kW power class, the ZL-PC400 supports recycling operations processing 2,000-6,000 tonnes annually, equivalent to 8-24 tonnes/day at single-shift operation.
For industrial recycling operations, the ZL-PC400's 400-500 kg/h capacity matches the throughput of mid-size Material Recovery Facilities (MRFs) processing mixed plastic streams from regional collection networks. The 7.5 kW motor provides torque reserve for the variable input streams typical of MRF operations.
Industrial operations often evaluate the upgrade from 5.5 kW (PC300) to 7.5 kW (PC400). The capacity jump: PC300 delivers 220-300 kg/h at 5.5 kW; PC400 delivers 400-500 kg/h at 7.5 kW. The throughput per kW ratio: PC300 40-54.5 kg/h per kW vs PC400 53.3-66.7 kg/h per kW - similar efficiency, but the absolute throughput is 1.4-2.3x higher on PC400.
For industrial operations where the PC300 becomes the bottleneck (operator must throttle feed or run extended hours), the PC400 eliminates this constraint. The USD 200 price difference (PC400 USD 1,250 vs PC300 USD 1,050) is recovered in 2-4 weeks of throughput improvement at industrial-scale volumes.
The ZL-PC400 supports Material Recovery Facilities (MRFs) processing up to 25,000 tonnes per year of mixed plastic waste. At 450 kg/h average throughput and 16 hours/day operation, a single ZL-PC400 processes 2,600 tonnes annually. A typical 25,000 tonne/year MRF runs 8-10 ZL-PC400 machines in parallel for product-mix flexibility.
For MRF operators evaluating crusher configurations, the ZL-PC400's 400-500 kg/h capacity supports: 1 municipal curbside collection stream (150,000 households), 2-3 commercial recycling contracts (500-1,000 tonnes/year each), or 1 industrial post-industrial stream (1,500-3,000 tonnes/year). The flexible capacity match enables MRFs to scale with regional collection growth.
The ZL-PC400 uses a 7.5 kW motor with Class F insulation (155 degC winding temperature rating). Class F insulation enables continuous service at 7.5 kW in ambient temperatures up to 40 degC without thermal derating. For industrial recycling operations in tropical climates (35+ degC ambient), Class F insulation is essential for sustained 24/7 operation.
The Class F motor insulation provides 30-50% longer winding life compared to Class B insulation (130 degC rating). For 24/7 industrial recycling operations, longer winding life means less frequent motor rewinding (every 8-10 years vs 5-7 years for Class B). The maintenance cost savings over the equipment life are USD 2,000-4,000.
The ZL-PC400's gearbox uses hardened steel helical gears (DIN 6 grade, surface-hardened to 58 HRC) rated for 8.6 kW continuous service. Helical gears provide smoother operation and lower noise compared to spur gears, with 99% efficiency vs 98% for spur gears. The gearbox oil capacity is 5 liters of ISO VG 220 industrial gear oil with 2,000-hour oil change interval.
For industrial recycling operations running 24/7 service, the ZL-PC400's helical gearbox provides reliability margin that competitor spur-gear machines lack. Most operations report 95%+ uptime availability with the ZL-PC400 versus 85-90% for spur-gear competitor machines.
The ZL-PC400 requires industrial-grade power distribution: 20A breaker, 6 mm squared copper cable from the distribution panel, and dedicated grounding. The 380V three-phase system at 50 Hz is standard (customizable to 220V/415V/440V at no additional cost with 35-day extended lead time).
For recycling operations installing multiple ZL-PC400 machines, electrical infrastructure planning is critical. A typical 25,000 tonne/year MRF running 10 ZL-PC400 machines requires 200A main panel capacity, dedicated crusher circuit panel (200A), and 50 kVA transformer for voltage stability. Infrastructure cost: USD 8,000-15,000.
Q: What is the electrical infrastructure requirement?
7.5 kW at 380V three-phase draws approximately 14 amps per phase. A 20A breaker with 6 mm squared copper cable from the distribution panel is the minimum specification. Industrial operations running multiple units require dedicated crusher circuit panels.
Q: Can the ZL-PC400 run 24/7 continuous service?
Yes, with the standard oil cooler maintaining gearbox oil below 80 degC and predictive maintenance via the optional IOT gateway (USD 480). Most industrial recycling operations achieve 95%+ uptime availability with the ZL-PC400 in 24/7 service.
Q: What is the typical delivery time?
20-30 days from deposit for 1-5 units, 35-50 days for 10+ units. EXW Dongguan pricing; FOB Shenzhen adds USD 40 per unit for shipping.
Q: How does the ZL-PC400 differ from the ZL-PC500?
The PC400 is 7.5 kW with 15 blades and 400-500 kg/h throughput. The PC500 is 11 kW with 18 blades and 500-800 kg/h throughput. The PC500 handles glass-fiber materials better and has higher throughput ceiling.
Q: What is the warranty on 24/7 industrial service?
1 year on motor, gearbox, and main structural components regardless of operating hours. Bearings and blades are wear items. Warranty is void if blades are run on incompatible materials or if the machine is operated without the specified screen installed.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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