ZL-PC600 High Output Plastic Crusher 15kW 500kg/h Industrial
Factory-floor plastic scrap recovery at industrial scale comes down to one metric: tonnes per shift without unplanned downtime. The ZL-PC600 High Output Plastic Crusher delivers 500 kg/h continuous throughput with the uptime reliability that production managers need to keep injection molding and blow molding lines running at full capacity.
| Model | ZL-PC600 | Power | 15 kW |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 500-800 kg/h | Feed Opening | 600 x 400 mm |
| Rotating Blades | 18 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 6-12 mm (customizable) | Net Weight | 900 kg |
| Machine Size (L x W x H) | 1500 x 1200 x 1750 mm | Crushing Chamber | 620 x 420 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS | Noise Level | max 88 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
Plastic crusher uptime is the single largest factor in factory-floor throughput economics. The ZL-PC600 High Output Plastic Crusher achieves 95% uptime availability (8,300 hours per year out of 8,760), compared to 75-85% for competitor machines at the same price point. The 10-20% uptime difference translates directly to 50-100 additional tonnes of throughput per month from a single machine.
At a recovered resin value of USD 700/tonne, that additional throughput is USD 35,000-70,000 per month in additional revenue. Over a 5-year equipment life, the ZL-PC600 uptime advantage is worth USD 2.1-4.2 million in additional throughput compared to a competitor machine costing the same USD 1,800 to purchase.
For a factory running 24/7 with the ZL-PC600 feeding an injection molding line producing USD 1,200/hour of finished goods, every hour of crusher downtime costs USD 1,200 in lost production. Planned maintenance takes 4 hours per month (scheduled blade rotation, oil change), so monthly planned downtime cost is USD 4,800.
Unplanned downtime (jam, blade chip, bearing failure) averages 8 hours per month on competitor machines. The ZL-PC600 thermal monitoring and predictive maintenance system reduces unplanned downtime to 2 hours per month, saving USD 7,200/month versus competitor machines. That is USD 86,400/year of unplanned downtime cost avoided.
The ZL-PC600 High Output Plastic Crusher requires 0.5 operator hours per shift (30 minutes for visual inspection and feed-rate adjustment). Competitor machines at the same throughput typically require 1.5 operator hours per shift due to more frequent jam clearing, screen changes, and blade rotation.
At an operator labor cost of USD 25/hour loaded, the ZL-PC600 saves 1.0 operator hour per shift x 2 shifts per day x 365 days = 730 operator hours per year. Annual labor savings: USD 18,250 per machine. Over 5 years: USD 91,250.
The ZL-PC600 ships with optional direct-feed conveyor (4-meter length, integrated with the feed opening) that connects directly to the injection molding machine or blow molding line sprue/runner discharge chute. Direct-feed integration eliminates the labor of collecting and transporting scrap to the crusher.
For a factory running 8 injection molding machines producing 80 kg/h of sprue and runner scrap combined, the ZL-PC600 direct-fed from a central collection conveyor recovers 80 kg/h continuously, valued at USD 56/hour at USD 700/tonne resin prices. The integration cost (USD 1,200 for the conveyor assembly) is recovered in the first 22 hours of operation.
Detailed 5-year total cost comparison: ZL-PC600 purchase USD 1,800; electricity 15 kW x 4,000 hours/year x USD 0.10/kWh x 5 years = USD 30,000; blade replacement 4 sets x USD 280 = USD 1,120; bearing service 2 events x USD 180 = USD 360; gearbox oil 5 changes x USD 35 = USD 175. Total: USD 33,455 over 5 years. Annual: USD 6,691.
Competitor machine purchase USD 1,800; electricity USD 30,000; blade replacement 8 sets x USD 320 = USD 2,560 (more frequent due to softer steel); bearing service 5 events x USD 200 = USD 1,000; gearbox oil 10 changes x USD 40 = USD 400; unplanned downtime 50 hours/year x USD 1,200 = USD 60,000/year (5-year total USD 300,000). Total: USD 334,760 over 5 years. Annual: USD 66,952. The ZL-PC600 saves USD 60,000/year in total operating cost versus the typical competitor.
Q: How is throughput affected by screen size?
6 mm screen: 350-400 kg/h. 8 mm screen: 450-500 kg/h. 10 mm screen: 500-550 kg/h. 12 mm screen: 550-600 kg/h. Smaller screens (3-4 mm) reduce throughput by 50% and accelerate blade wear; not recommended for high-output service.
Q: What is the power consumption per tonne of processed material?
At 500 kg/h and 15 kW motor load: 30 kWh per tonne processed. At USD 0.10/kWh, electricity cost is USD 3.00 per tonne. Compared to virgin resin purchase (USD 700-1,200 per tonne), the electricity cost is 0.4-0.8% of resin value.
Q: Can the machine run unattended overnight?
Yes, with the optional remote monitoring package (USD 480). The system sends SMS/email alerts on jam detection, thermal overload, and low oil level. Most factory-floor installations run the ZL-PC600 with one operator covering 2-3 machines across multiple shifts.
Q: What is the noise level during operation?
88 dB at 1 meter distance under load. For factory-floor installation near workstations, acoustic enclosure (USD 1,800) reduces noise to 78 dB. For outdoor installation, no enclosure is required.
Q: How quickly can the screen be changed for different output sizes?
15 minutes by one operator with standard tools. The screen slides horizontally into the cutting chamber and is held by two bolts. No special tools or lifting equipment required.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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