ZL-PC800 Mass Production Plastic Crusher 30kW 1000kg/h
Production-line plastic operations generating continuous scrap streams at 800+ kg/h require a shredder that integrates directly into upstream and downstream processes. The ZL-PC800 Mass Production Plastic Crusher delivers 1000 kg/h throughput with optional conveyors and granulator-feed augers that integrate directly with injection molding, blow molding, and extrusion lines at industrial scale.
| Model | ZL-PC800 | Power | 30 kW |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 1000 kg/h | Feed Opening | 800 x 470 mm |
| Rotating Blades | 24 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 6-16 mm (customizable) | Net Weight | 1600 kg |
| Machine Size (L x W x H) | 1800 x 1450 x 2050 mm | Crushing Chamber | 820 x 490 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA | Noise Level | max 92 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC800 Mass Production Plastic Crusher ships with optional 6-meter integration conveyor and granulator-feed auger (USD 2,400 combined) that connect directly to injection molding machines producing 80-150 kg/h of sprue and runner scrap per machine. A typical 8-machine molding cell running at 800-1200 kg/h combined scrap output is processed by a single ZL-PC800 with 200 kg/h capacity in reserve.
For plants running multiple production lines with intermittent waste streams, the ZL-PC800 integrated buffer conveyor accumulates scrap between cycles, then feeds the crusher at sustained 1000 kg/h when material is available. This eliminates the start-stop cycle that wastes energy on smaller shredders and reduces peak electrical demand charges by 30-40%.
The ZL-PC800 Mass Production Plastic Crusher sustains 1000 kg/h throughput across full 24-hour cycles. Class F motor insulation, sealed-for-life gearbox bearings, and thermal monitoring all contribute to the continuous-duty rating that competing 30 kW shredders cannot match. The 1600 kg machine mass provides the vibration damping needed for sustained operation without foundation isolation requirements.
For plants running 24/7 production operations, the ZL-PC800 produces 24 tonnes per day, or 8,760 tonnes per year at planned-maintenance downtime factored in. That single-machine annual throughput covers the requirements of a 12,000+ tonne-per-year industrial production-recovery operation, replacing 4-5 mid-range shredders (15-22 kW) at lower capital cost and reduced floor space.
Production scrap processed through the ZL-PC800 retains its original material properties through 4-6 closed-loop cycles before molecular weight degradation requires blending with virgin resin. Each cycle of re-extrusion reduces the polymer molecular weight by 2-5% (measured as Melt Flow Index increase), affecting mechanical properties. The ZL-PC800 with 24 SKD-11 blades cuts cleanly without thermal degradation, preserving molecular weight and impact strength in the recovered material.
For plants running 40 to 70 percent in-plant scrap content, the ZL-PC800 closed-loop system typically replaces 40 to 60 percent of virgin resin purchases. At current resin prices, the payback period for the ZL-PC800 system is 6 to 10 months for medium-volume production plants (4,000+ tonnes/year scrap generation) and 3 to 6 months for high-volume production plants (10,000+ tonnes/year scrap generation).
Automotive OEM bumper production lines (typical: 1500 kg/h finished bumper throughput) generate 8-12% scrap as rejected parts, off-spec products, and start-up waste. The ZL-PC800 Mass Production Plastic Crusher integrates with the bumper line reject chute, processing 120-180 kg/h of scrap directly back into the upstream compounding line.
For a major automotive OEM running 5 bumper production lines (7,500 kg/h total finished throughput), a single ZL-PC800 with 24/7 service processes 600-900 kg/h of scrap (8-12% of finished throughput), recovering USD 420-630 per hour of resin value at USD 700/tonne. The integration cost (USD 7,040 total: machine + conveyors + installation) is recovered in the first 14-20 hours of closed-loop operation.
The ZL-PC800 Mass Production Plastic Crusher typical ROI for in-line integration with high-volume production lines: 1000 kg/h throughput x 24 hours/day x 300 days/year = 7,200 tonnes/year of production scrap processed. At virgin resin cost of USD 1,200/tonne and recovered resin cost of USD 200/tonne (electricity + labor + consumables), the savings are USD 1,000/tonne x 7,200 tonnes = USD 7.2 million annually.
Capital cost of the ZL-PC800 with full integration (machine USD 4,640 + conveyors USD 2,400 + installation USD 1,500) = USD 8,540. Payback period: 8,540 / 7,200,000 = 0.12% of annual savings, or approximately 1.7 months at continuous operation. This makes the ZL-PC800 Mass Production Plastic Crusher one of the fastest-payback capital investments in industrial plastics manufacturing.
Q: How is the ZL-PC800 integrated with injection molding machines?
Standard integration: 6-meter takeaway conveyor connects the shredder feed opening to the molding machine discharge chute. Granulator-feed auger (optional) returns recovered chip directly to the molding machine hopper for immediate reuse. Both methods process 80-150 kg/h per molding machine.
Q: What is the maximum throughput per molding line?
Typically 150-200 kg/h per large injection molding machine (500+ ton clamping force). For multi-machine cells, a single ZL-PC800 supports 5-8 machines simultaneously. Higher throughput requires multiple ZL-PC800 units in parallel.
Q: Can the machine process different colors without cross-contamination?
Yes, with the optional quick-change screen (USD 380) and color-sorting conveyor (USD 1,800). For high-frequency color changeover operations (cosmetic, consumer products), color sorting is recommended to maintain material value.
Q: What is the difference between in-line and batch processing?
In-line processing: shredder integrated with the molding machine, processing scrap as it is generated. Higher capital cost (conveyor integration) but lower labor cost and higher material value (less contamination). Batch processing: scrap collected and shredded periodically. Lower capital cost but requires labor for collection and loses some material value due to contamination during collection.
Q: How does the ZL-PC800 handle PVC vs PP vs ABS scrap differently?
PVC scrap generates more dust (requires dust collection). PP scrap is softer and may stick to chamber walls at high temperatures (the ZL-PC800 thermal management prevents this). ABS scrap is well-behaved across all operating conditions. Throughput varies by 10-15% across materials.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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