ZL-PC1400A High Capacity Industrial Plastic Shredder 55kW 2500kg/h Mega-OEM
The ZILLION ZL-PC1400A is the ultimate industrial-scale plastic crusher designed for major commercial recycling operations and large-scale industrial manufacturing environments. With a 55kW motor and 42-piece rotary blade system, it processes 2000-2500kg of plastic waste per hour — the highest-throughput unit in the ZILLION crusher lineup, designed for major commercial recycling facilities and industrial waste processing plants requiring maximum capacity.
| Parameter | Specification |
|---|---|
| Model | ZL-PC1400A |
| Motor Power | 55kW / 380V / 50Hz (400V/380V/110V/220V/415V/440V available) |
| Capacity | 2000-2500kg/h (tested with PET bottle flakes, <5% moisture, 20mm screen) |
| Rotary Blades | 42pcs SKD-11 |
| Fixed Blades | 8pcs SKD-11 |
| Feed Opening (Crushing Chamber) | 1420 x 650mm |
| Screen Size | 20mm (customizable 12-25mm) |
| Net Weight | 4200kg |
| Gross Weight (Crated) | 4600kg |
| Machine Dimensions | 2250 x 2200 x 2900mm (L x W x H) |
| Crated Dimensions | 2550 x 2400 x 3200mm (L x W x H) |
| Noise Level | <= 85 dB |
| Blade Material Options | SKD-11 (standard) |
FOB Price: USD $14000 / Set
MOQ: 1 Set | Payment: T/T 30% deposit, 70% before shipment
The ZL-PC1400A and ZL-PC1400B are the two largest models in ZILLION's ZL-PC industrial shredder series. The ZL-PC1400A delivers the same 55 kW / 2,500 kg/h platform as the top-tier PC1400B but with a more compact 650 mm feed opening and smaller footprint — ideal for mid-to-large recycling operations that do not need the 800 mm wide-feed capability. For other applications or upstream pre-shredding in a two-stage recycling line, consider these related models and engineering resources:
The ZL-PC1400A ships with a standard 380V / 50Hz three-phase interface and Modbus TCP gateway on the PLC panel. Throughput is controlled by an analog 4-20 mA signal that maps linearly to the feeder conveyor speed. The 650 mm feed opening accommodates the typical bale cross-section of commercial balers; for bales exceeding 650 mm width, ZILLION supplies a ZL-PC800 pre-shredder. ZILLION provides a complete Interface Control Document (ICD) and supports FAT at our facility prior to shipment.
With a matched feeder conveyor and downstream sizing screen, the ZL-PC1400A delivers 2,200 to 2,500 kg/h sustained over an 8-hour shift when processing PET bottle bales at less than 5 percent moisture. For PP/PE film at less than 10 percent moisture, throughput typically settles between 1,800 and 2,200 kg/h. ZILLION can adjust the rotor configuration and screen size to optimize for your specific feedstock during commissioning.
Yes. Standard voltages are 380V / 50Hz, 415V / 50Hz, 220V / 60Hz, 440V / 60Hz, and 480V / 60Hz. Control panel options include UL 508A (North America), CE EN 60204-1 (Europe), and CCC (China). Custom PLC brands (Siemens S7-1500, Allen-Bradley CompactLogix, Mitsubishi MELSEC iQ-R) are available on request with extended lead time of 30 to 45 days.
Standard warranty is 24 months from commissioning or 30 months from shipment, whichever comes first. Remote diagnostics via cellular modem are included for the first 12 months at no charge. On-site commissioning by a ZILLION engineer is included for orders shipped to Asia, Middle East, and Europe; Americas and Africa at cost plus travel. Lifetime blade resharpening is available at our Dongguan facility with 7-day standard turnaround.
The ZL-PC1400B features an automatic reversing cycle that engages when motor current exceeds 110 percent of nominal for more than 3 seconds, expelling most foreign objects without operator intervention. For OEM lines with significant feedstock variability, we recommend a ZL-PC800 pre-shredder and a magnetic overband separator upstream.
The ZL-PC1400A footprint is 2,250 x 2,200 mm with an installed height of 2,900 mm; recommended clearance envelope including service access is 4,300 x 4,000 x 4,000 mm. Inlet height is 2,300 mm and discharge height is 1,550 mm, allowing direct feed from a 1,000 mm belt conveyor. Detailed GA drawings and STEP files are available on request.
The ZL-PC1400A delivers 55 kW of motor power at 2,500 kg/h of rated throughput. The following five worked examples let you verify throughput, lifecycle cost, and return-on-investment for your specific application before purchasing. All calculations use conservative operating assumptions and can be re-run with your site-specific energy rate, labor cost, and feedstock moisture content.
Question: How many tons per day can the ZL-PC1400A actually process in a real plant?
Calculation:
Interpretation: A single ZL-PC1400A delivers the throughput of a small-to-medium recycling facility. For comparison, the larger ZL-PC1400B with its 800 mm feed delivers 55 to 60 tons/day at the same 55 kW power. If your application requires more than 40 tons/day consistently, consider the PC1400B.
Question: What is the fully-loaded cost per ton over a 5-year life cycle?
Assumptions: 34 tons/day × 26 days/month × 12 months/year × 5 years = 53,040 tons over 5 years. Energy rate: $0.08/kWh. Labor: $5/hour for one operator.
Annual costs:
Total 5-year cost: ($4,400 + $12,249 + $1,900 + $440 + $24,960 + $1,200) × 5 = $225,745
Cost per ton over 5 years: $225,745 / 53,040 tons = $4.26/ton
Interpretation: At $4.26 per ton fully-loaded, the ZL-PC1400A is competitive with mid-size industrial shredders in the 2,000 to 2,500 kg/h class. Plants with lower energy rates (large industrial contracts at $0.05/kWh) can drive this below $3.80/ton; plants with higher labor costs (Western Europe / North America) push it toward $5.00/ton.
Question: How long do the SKD-11 blades last and what is the per-ton blade cost?
Calculation:
Interpretation: At 15 cents per ton, blade resharpening is a small fraction of TCO (about 3.5% of $4.26/ton). The four-edge indexable design (each blade can be rotated 90 degrees four times before resharpening) effectively gives 4,000 to 4,800 hours between resharpening cycles, reducing labor cost as well.
Question: If we currently run a ZL-PC800 (30 kW / 1,000 kg/h), what is the payback period for upgrading to the ZL-PC1400A?
Current state (ZL-PC800):
After upgrade (ZL-PC1400A):
Annual savings:
Capital investment delta: $22,000 (PC1400A) - $14,000 (PC800 typical) = $8,000 net incremental investment
Payback period: $8,000 / $16,980/year = 0.47 years (about 6 months)
Interpretation: For plants currently running multiple ZL-PC800 units in parallel, consolidating to a single ZL-PC1400A pays for the equipment in under 6 months through labor and energy savings alone. The 4.25× capacity increase also creates option value for new contracts that would otherwise have required additional equipment.
Question: What does it cost in electricity to process one ton of plastic?
Calculation:
Cost per ton at common energy rates:
Interpretation: Energy is approximately 20% of fully-loaded TCO at US average rates. Plants with on-site solar or low industrial rates can drive energy cost below $1/ton, while high-rate European plants should factor $2.77/ton into their TCO model. For comparison, the larger ZL-PC1400B achieves slightly better energy efficiency (14.8 kWh/ton) due to its wider feed opening reducing reversing cycles.
The specifications, safety standards, blade material claims, lifecycle calculations, and ROI examples for the ZL-PC1400A industrial plastic shredder reference the following industry bodies and standards:
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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