ZL-PC1200B Premium OEM System Shredder 44kW 2000kg/h Full Integration
Premium OEM operations require complete shredder system integration including feeding, sorting, crushing, and discharge conveying as a unified production line. The ZL-PC1200B Premium OEM System Shredder delivers 2000 kg/h throughput with full system integration features: built-in PLC, integrated HMI, automated sorting, and complete material flow management.
| Model | ZL-PC1200B | Power | 44 kW (60 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2000 kg/h | Feed Opening | 950 x 580 mm |
| Rotating Blades | 30 pcs SKD-11 (Premium Grade) | Fixed Blades | 4 pcs SKD-11 (Premium) |
| Screen Hole | 4-16 mm (precision range) | Net Weight | 2600 kg |
| Machine Size (L x W x H) | 2300 x 1750 x 2500 mm | Crushing Chamber | 1000 x 620 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 78 dB (with acoustic enclosure) |
| Warranty | 2 years (extended) | Certifications | CE / ISO 9001:2015 / FDA-compatible |
The ZL-PC1200B ships with built-in PLC (Allen-Bradley CompactLogix compatible) that integrates directly with injection molding, blow molding, and extrusion line controls. The built-in PLC enables automated start/stop synchronization, scrap flow management, and quality monitoring without external integration hardware.
For premium OEM operations, the built-in PLC eliminates USD 3,000-8,000 external PLC integration costs and reduces integration time from 2-4 weeks to 1-2 days. The integrated approach ensures reliable communication and reduces maintenance complexity.
The ZL-PC1200B ships with 10-inch touchscreen HMI (Human Machine Interface) that displays operating parameters, alarm conditions, and production statistics. The HMI enables operator control without external computers or control panels.
For premium OEM operations, the integrated HMI reduces operator training time (familiar touchscreen interface) and enables remote monitoring via Ethernet. The integrated HMI is factory-configured for the specific OEM application.
The ZL-PC1200B integrates with upstream automated sorting equipment (NIR optical sorters, color sorters, density separators) via built-in Modbus TCP communication. The sorting integration enables automated material flow management: sorted materials are routed to appropriate processing streams.
For premium OEM operations, the sorting integration reduces manual labor and improves material purity. The integrated approach supports closed-loop recycling with high-purity output for direct re-injection applications.
The ZL-PC1200B's system integration includes complete material flow management: feed conveyors, magnetic separation, optical sorting, crushing, discharge conveying, and finished material storage. The integrated approach reduces installation time and ensures system compatibility.
For premium OEM operations, the integrated material flow management reduces capital cost (USD 20,000-40,000 vs separate equipment) and reduces installation time (1-2 weeks vs 4-6 weeks). The integrated approach also reduces maintenance complexity (single vendor support).
The ZL-PC1200B's built-in PLC tracks and reports: tonnes processed per shift, uptime percentage, blade wear estimates, energy consumption per tonne, and operator efficiency. The production statistics support ISO 9001 quality system documentation and continuous improvement programs.
For premium OEM operations, the production statistics enable data-driven decision making: identify bottlenecks, optimize production schedules, track equipment ROI. The statistics are exportable to standard manufacturing execution systems (MES).
The ZL-PC1200B ships with built-in Ethernet for remote monitoring and diagnostics. ZILLION technicians can remotely access the PLC for troubleshooting, parameter adjustment, and predictive maintenance alerts. The remote capability reduces on-site service costs (USD 1,200-2,400 per visit).
For premium OEM operations, the remote monitoring reduces unplanned downtime through faster technical support response. The 1-hour remote support response time (vs 24-48 hour on-site response) saves 8-16 hours of unplanned downtime per service event.
The ZL-PC1200B Premium OEM System Shredder ships with 2-year warranty on the complete system (vs 1-year for standard machines). The extended warranty covers the integrated system components: shredder, PLC, HMI, conveyors, sorting integration, and remote monitoring.
For premium OEM operations, the 2-year system warranty covers 100% of typical payback period, reducing financial risk on the capital investment. The extended warranty is backed by ZILLION's global service network with 48-hour parts availability.
Q: What is included in the system integration?
Complete system: built-in PLC (Allen-Bradley CompactLogix compatible), 10-inch touchscreen HMI, feed conveyors, magnetic separation, optical sorting integration, crushing, discharge conveying, finished material storage, and remote monitoring via Ethernet.
Q: Can the system integrate with existing factory MES?
Yes, via built-in Modbus TCP and optional OPC UA support. The production statistics export to standard MES formats, enabling integration with factory-wide manufacturing execution systems.
Q: What is the warranty on the complete system?
2 years on the complete system (shredder, PLC, HMI, conveyors, sorting integration, remote monitoring). The extended warranty covers 100% of typical payback period for premium OEM operations.
Q: How does remote monitoring work?
Built-in Ethernet enables ZILLION technicians to remotely access the PLC for troubleshooting, parameter adjustment, and predictive maintenance alerts. 1-hour remote response time saves 8-16 hours of unplanned downtime per service event.
Q: Can the system be expanded for future production growth?
Yes, the modular design supports adding additional sorting equipment, conveyors, and storage capacity. The PLC supports up to 16 additional I/O modules for system expansion.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
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This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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