ZL-PC1200B Stainless Steel Plastic Shredder 44kW 2000kg/h Food Chemical
Food processing, chemical, and medical industries require crusher equipment with stainless steel contact surfaces for hygienic operation and clean-in-place (CIP) capability. The ZL-PC1200B Stainless Steel Plastic Shredder delivers 2000 kg/h throughput with SS304/SS316 stainless steel construction for food-grade and pharmaceutical applications.
| Model | ZL-PC1200B | Power | 44 kW (60 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2000 kg/h | Feed Opening | 950 x 580 mm |
| Rotating Blades | 30 pcs SKD-11 (Premium Grade) | Fixed Blades | 4 pcs SKD-11 (Premium) |
| Screen Hole | 4-16 mm (precision range) | Net Weight | 2600 kg |
| Machine Size (L x W x H) | 2300 x 1750 x 2500 mm | Crushing Chamber | 1000 x 620 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 78 dB (with acoustic enclosure) |
| Warranty | 2 years (extended) | Certifications | CE / ISO 9001:2015 / FDA-compatible |
The ZL-PC1200B ships with SS304 stainless steel as standard (food-grade applications). SS316 stainless steel is optional (USD 2,400 upgrade) for pharmaceutical and aggressive chemical applications. SS304 contains 18% chromium and 8% nickel, providing excellent corrosion resistance for most food processing environments. SS316 adds 2-3% molybdenum for enhanced chloride resistance.
For food processing applications (dairy, beverage, packaged food), SS304 is sufficient. For pharmaceutical applications (API manufacturing, sterile processing) and aggressive chemicals (high chloride, acidic environments), SS316 is required for long-term corrosion resistance.
The ZL-PC1200B's stainless steel contact surfaces (rotor chamber, screen frame, feed chute, discharge chute) are FDA-compliant for food contact applications. The stainless steel surfaces are smooth (Ra < 0.8 μm finish) and free of crevices that could harbor bacteria or cleaning chemical residues.
For food processing OEMs, the FDA-compliant contact surfaces eliminate the need for separate food-grade processing lines. Standard painted carbon steel machines require extensive cleaning validation and may not meet FDA contact surface requirements for direct food contact recycling.
The ZL-PC1200B's stainless steel construction supports Clean-in-Place (CIP) procedures: high-pressure wash-down (up to 80 psi), caustic cleaning (1-3% NaOH at 60-80 degC), acid cleaning (1-2% HNO3 or H3PO4), and sanitizing (200 ppm chlorine). The smooth stainless surfaces and welded construction (vs bolted painted steel) eliminate crevices that harbor contaminants.
For food and pharmaceutical operations requiring CIP procedures, the ZL-PC1200B's stainless steel construction reduces cleaning time from 4-8 hours (painted steel) to 1-2 hours (stainless steel CIP). The daily cleaning time savings enable higher production throughput and lower labor costs.
Pharmaceutical manufacturing operations require Good Manufacturing Practice (GMP) compliance for all processing equipment. The ZL-PC1200B's stainless steel construction, FDA-compliant lubricants, and CIP compatibility support GMP-compliant pharmaceutical plastic recycling applications.
For pharmaceutical OEMs, the ZL-PC1200B's GMP compliance enables closed-loop recycling of pharmaceutical-grade plastics (HDPE bottles, PP containers, PVC blister packaging) without contamination concerns. The 2-year warranty and FDA-compatible materials support pharmaceutical quality system documentation.
Chemical processing operations generate plastic waste with residual chemical contamination (acids, bases, solvents) that corrode standard carbon steel machines. The ZL-PC1200B's stainless steel construction (SS316 option for aggressive chemicals) provides long-term corrosion resistance in chemical processing environments.
For chemical OEMs, the SS316 upgrade eliminates the 6-12 month replacement cycle for corroded carbon steel machines. The USD 2,400 SS316 upgrade is recovered in 18-24 months of avoided machine replacement costs.
Food processing operations require daily wash-down procedures for hygiene compliance. The ZL-PC1200B's stainless steel construction and IP65-rated electrical enclosure support high-pressure wash-down (up to 80 psi) without water ingress damage.
For food processing OEMs, the wash-down capability eliminates the waterproofing retrofits (USD 1,500-3,000 per machine) required for standard machines. The integrated wash-down capability reduces maintenance costs and extends equipment life in wash-down environments.
Stainless steel retrofit of a standard PC1200A for food/chemical/medical applications: USD 8,000-15,000 (custom fabrication, down-time, validation). The ZL-PC1200B ships with SS304 as standard at USD 15,600 total (USD 4,360 premium over PC1200A), saving USD 4,000-10,000 versus retrofit.
For OEMs planning food/chemical/medical applications, the ZL-PC1200B's factory-engineered stainless steel construction is more cost-effective than PC1200A + custom stainless retrofit. The factory-engineered approach also provides better fit, finish, and validation documentation than field retrofit.
Q: What is the difference between SS304 and SS316?
SS304 contains 18% chromium + 8% nickel, suitable for most food processing applications. SS316 adds 2-3% molybdenum for enhanced chloride resistance, required for pharmaceutical and aggressive chemical applications. SS316 is a USD 2,400 upgrade.
Q: Is the ZL-PC1200B suitable for direct food contact recycling?
Yes, with FDA-compliant material contact surfaces. The smooth stainless surfaces (Ra < 0.8 μm) are free of crevices and meet FDA requirements for food contact applications.
Q: Can the machine be cleaned with high-pressure wash-down?
Yes, with IP65-rated electrical enclosure. The ZL-PC1200B supports CIP procedures including high-pressure wash (up to 80 psi), caustic cleaning (1-3% NaOH at 60-80 degC), and sanitizing (200 ppm chlorine).
Q: What is the warranty on stainless steel components?
2 years (same as overall machine warranty). The stainless steel construction provides 15+ year service life under normal food/chemical/medical operating conditions.
Q: Is the ZL-PC1200B suitable for pharmaceutical GMP applications?
Yes, with SS316 option for aggressive chemicals. The stainless steel construction, FDA-compliant lubricants, and CIP compatibility support GMP-compliant pharmaceutical plastic recycling.
The ZL-PC1200B is the premium variant of the ZL-PC1200 series, sharing the 44 kW motor and 2,000 kg/h platform with the ZL-PC1200A but engineered with specialty materials, sound engineering, and cleanroom integration for the most demanding industry applications. For other applications or upstream pre-shredding in a two-stage recycling line, consider these related models and engineering resources:
The ZL-PC1200B Stainless Steel cutting chamber is constructed from 316L stainless steel meeting FDA 21 CFR 110 (current Good Manufacturing Practice) and FDA 21 CFR 174 (indirect food additives). All product-contact surfaces are electropolished to Ra 0.8 micrometer finish, exceeding the FDA requirement for food-contact surfaces.
The ZL-PC1200B Stainless Steel is suitable for food-contact plastic recycling: PET bottle reclamation for food-grade rPET, HDPE milk jug reclamation, PP food container recycling, and food-grade plastic scrap recovery. ZILLION has supplied this configuration to beverage, dairy, and packaged food operations.
The ZL-PC1200B Stainless Steel delivers 1,800 to 2,000 kg/h sustained. The 316L stainless steel cutting chamber has slightly higher friction than standard mild steel, which can reduce throughput by 5 to 10 percent on abrasive feedstock. ZILLION adjusts the rotor configuration to compensate.
The ZL-PC1200B Stainless Steel supports CIP (Clean-In-Place) protocols with the integrated wash-down system rated for daily high-pressure cleaning with pH 2 to pH 12 aqueous solutions. ZILLION provides a documented cleaning protocol that satisfies FDA 21 CFR 117 (Food Safety Modernization Act).
For food-grade rPET applications, color contamination must be below 50 ppm. The ZL-PC1200B Stainless Steel cutting chamber with Ra 0.8 micrometer electropolished finish prevents color absorption and staining, allowing color changeover without cross-contamination. ZILLION recommends separate cutting chambers for clear and colored PET streams in high-purity applications.
The ZL-PC1200B Stainless Steel configuration carries a 35 to 45 percent price premium over standard models, reflecting the 316L stainless steel construction and electropolishing. For food-grade applications, this premium is recovered in 6 to 12 months through reduced contamination rejection rates.
The ZL-PC1200 series delivers 44 kW of motor power at 2,000 kg/h of rated throughput. The following five worked examples let you verify throughput, lifecycle cost, and return-on-investment for your specific application before purchasing. All calculations use conservative operating assumptions and can be re-run with your site-specific energy rate, labor cost, and feedstock moisture content.
Question: How many tons per day can the ZL-PC1200 actually process in a real plant?
Calculation:
Interpretation: A single ZL-PC1200 delivers mid-sized plant throughput. For comparison, the larger ZL-PC1400A delivers 34 tons/day at 55 kW power, and the ZL-PC1400B delivers 60 tons/day. If your application requires more than 30 tons/day consistently, consider the PC1400A.
Question: What is the fully-loaded cost per ton over a 5-year life cycle?
Assumptions: 27 tons/day × 26 days/month × 12 months/year × 5 years = 42,120 tons over 5 years. Energy rate: $0.08/kWh. Labor: $5/hour for one operator.
Annual costs:
Total 5-year cost: ($4,000 + $9,799 + $1,900 + $400 + $24,960 + $1,000) × 5 = $210,295
Cost per ton over 5 years: $210,295 / 42,120 tons = $4.99/ton
Interpretation: At $4.99 per ton fully-loaded, the ZL-PC1200 is competitive with mid-size industrial shredders in the 1,500 to 2,000 kg/h class. Plants with lower energy rates (large industrial contracts at $0.05/kWh) can drive this below $4.50/ton; plants with higher labor costs push it toward $6.00/ton.
Question: How long do the SKD-11 blades last and what is the per-ton blade cost?
Calculation:
Interpretation: At 19 cents per ton, blade resharpening is a small fraction of TCO (about 3.8% of $4.99/ton). The four-edge indexable design effectively gives 4,000 to 4,800 hours between resharpening cycles, reducing labor cost as well.
Question: If we currently run a ZL-PC800 (30 kW / 1,000 kg/h), what is the payback period for upgrading to the ZL-PC1200?
Current state (ZL-PC800):
After upgrade (ZL-PC1200):
Annual savings:
Capital investment delta: $20,000 (PC1200) - $14,000 (PC800) = $6,000 net incremental investment
Payback period: $6,000 / $269,700/year = 0.022 years (about 8 days)
Interpretation: For plants running ZL-PC800 with available market demand, upgrading to a single ZL-PC1200 pays back in less than two weeks through throughput expansion. The 3.4× capacity increase creates substantial option value for new contracts.
Question: What does it cost in electricity to process one ton of plastic?
Calculation:
Cost per ton at common energy rates:
Interpretation: The ZL-PC1200 has similar energy efficiency to the larger ZL-PC1400 (15.4 kWh/ton) due to scale efficiency. The smaller motor (44 kW vs 55 kW) and lower throughput (2,000 vs 2,500 kg/h) cancel each other out at this capacity range.
The specifications, safety standards, blade material claims, lifecycle calculations, and ROI examples for the ZL-PC1200A and ZL-PC1200B industrial plastic shredders reference the following industry bodies and standards:
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The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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