ZL-PC1200B Heavy Industrial Composite Shredder 44kW 2000kg/h Carbon Fiber
Aerospace, automotive structural, and wind energy industries require crusher capacity for high-glass-fiber and carbon-fiber reinforced plastics. The ZL-PC1200B Heavy Industrial Composite Shredder delivers 2000 kg/h throughput with optional carbide-tipped blades and reinforced rotor assembly for 50%+ glass fiber and carbon fiber material processing.
| Model | ZL-PC1200B | Power | 44 kW (60 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2000 kg/h | Feed Opening | 950 x 580 mm |
| Rotating Blades | 30 pcs SKD-11 (Premium Grade) | Fixed Blades | 4 pcs SKD-11 (Premium) |
| Screen Hole | 4-16 mm (precision range) | Net Weight | 2600 kg |
| Machine Size (L x W x H) | 2300 x 1750 x 2500 mm | Crushing Chamber | 1000 x 620 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 78 dB (with acoustic enclosure) |
| Warranty | 2 years (extended) | Certifications | CE / ISO 9001:2015 / FDA-compatible |
The ZL-PC1200B ships with optional carbide-tipped blades (USD 1,200 upgrade) for high-glass-fiber material processing. Carbide-tipped blades provide 4-5x longer edge retention vs standard SKD-11 when processing 50%+ glass fiber content. Standard SKD-11 blades achieve 200-300 hours on 50% GF-PP; carbide-tipped blades achieve 800-1500 hours on the same material.
For aerospace and automotive structural component manufacturers processing high-glass-fiber materials, the carbide-tipped blade upgrade is essential for cost-effective operation. The USD 1,200 carbide upgrade pays back in 6-12 months through extended blade life on GF materials.
Carbon fiber reinforced plastics (CFRP) are the highest-value composite materials used in aerospace, automotive, and sporting goods. The ZL-PC1200B's 44 kW motor and reinforced rotor assembly process CFRP materials at 800-1200 kg/h sustained throughput, with the carbide-tipped blade upgrade extending blade life to 1000-2000 hours on CFRP service.
For aerospace OEMs, the ZL-PC1200B's CFRP capability enables closed-loop recycling of carbon fiber composite scrap (manufacturing trim, end-of-life components) into reclaimed carbon fiber for non-structural applications. The reclaimed carbon fiber commands USD 50-150/kg vs USD 200-500/kg virgin carbon fiber.
Aerospace component manufacturers use carbon fiber and glass fiber composites for structural components (fuselage panels, wing components, interior panels). The ZL-PC1200B processes aerospace-grade composite scrap at 800-1200 kg/h, enabling closed-loop recycling that reduces virgin material costs by 40-60%.
For aerospace OEMs, the ZL-PC1200B's aerospace-grade precision and carbide blade capability support composite scrap recovery that standard machines cannot handle. The 2-year warranty and premium build quality support aerospace quality system documentation.
Wind turbine blade recycling is an emerging market for high-capacity composite shredders. Wind blades (typically 30-80 meter length) contain glass fiber and carbon fiber composites that require specialized processing. The ZL-PC1200B processes wind blade sections at 600-800 kg/h (after pre-cutting to 1-2 meter sections), enabling wind blade recycling operations.
For wind energy recycling operations, the ZL-PC1200B's 44 kW motor handles the high-fiber-content wind blade materials that stall standard 30 kW machines. The 30-blade rotor geometry cuts through wind blade composites without excessive blade wear.
Automotive structural components (CFRP roof panels, GF-PP bumper reinforcements, CF-PA66 engine components) require specialized processing due to high fiber content. The ZL-PC1200B processes these materials at 1000-1400 kg/h with carbide-tipped blades, supporting automotive composite recycling operations.
For automotive structural OEMs, the ZL-PC1200B's composite capability enables closed-loop recycling of structural composite scrap into reclaimed fiber for non-structural applications (underbody shields, interior trim). The reclaimed fiber commands USD 5-15/kg vs USD 20-50/kg virgin structural composite.
Recycled carbon fiber from ZL-PC1200B processing maintains 70-85% of virgin fiber mechanical properties (vs 50-60% for standard machines). The premium build quality (precision rotor balance, reinforced bearings) minimizes fiber damage during processing, preserving fiber length and mechanical properties.
For carbon fiber recyclers, the higher retained mechanical properties (70-85% vs 50-60%) translate to higher-value applications for the recycled fiber. The ZL-PC1200B's recycled fiber can be used in structural applications, while standard machine recycled fiber is limited to non-structural applications.
For aerospace and automotive composite OEMs, the ZL-PC1200B's composite processing capability generates significant material savings. Aerospace CFRP recycling at USD 50-150/kg reclaimed fiber vs USD 200-500/kg virgin saves USD 50-350/kg per kg of recycled material. For a mid-size aerospace OEM processing 100 tonnes/year of composite scrap, annual savings: USD 5-35 million.
For wind energy recyclers, the ZL-PC1200B's wind blade processing capability addresses the growing end-of-life wind blade waste stream (10,000+ tonnes globally per year). The reclaimed glass fiber commands USD 1-5/kg vs USD 5-20/kg virgin fiber.
Q: What is the maximum glass fiber content the ZL-PC1200B can process?
50%+ with carbide-tipped blade upgrade (USD 1,200). Standard SKD-11 blades process up to 35% glass fiber content. Above 50% GF, carbide blades are required for cost-effective operation.
Q: Can the machine process carbon fiber composites?
Yes, at 800-1200 kg/h with carbide-tipped blades. The ZL-PC1200B maintains 70-85% of virgin carbon fiber mechanical properties in the recycled material (vs 50-60% for standard machines).
Q: Is the ZL-PC1200B suitable for wind blade recycling?
Yes, with pre-cutting to 1-2 meter sections. The ZL-PC1200B processes wind blade sections at 600-800 kg/h, enabling wind blade recycling operations. The carbide-tipped blade upgrade is recommended for wind blade applications.
Q: What is the warranty on the carbide blade upgrade?
2 years on machine, 6 months on carbide blade tips (consumable). Carbide blade tips can be re-tipped (USD 280 per set) when worn, extending total blade life to 3000-5000 hours.
Q: Can the machine be integrated with carbon fiber reclaim systems?
Yes, with optional discharge conveyor and pyrolysis oven integration (USD 4,800 combined). The integrated system enables closed-loop carbon fiber reclamation for aerospace and automotive applications.
The ZL-PC1200B is the premium variant of the ZL-PC1200 series, sharing the 44 kW motor and 2,000 kg/h platform with the ZL-PC1200A but engineered with specialty materials, sound engineering, and cleanroom integration for the most demanding industry applications. For other applications or upstream pre-shredding in a two-stage recycling line, consider these related models and engineering resources:
The ZL-PC1200B Heavy Industrial Composite processes carbon fiber reinforced polymer (CFRP), glass fiber reinforced polymer (GFRP), aramid fiber composites (Kevlar), and hybrid composites. Common applications include end-of-life aircraft components, automotive CFRP scrap, wind turbine blade offcuts, and sporting goods manufacturing scrap.
The ZL-PC1200B Heavy Industrial Composite features a tungsten-carbide-lined cutting chamber and tungsten-carbide-coated blades, delivering 5 to 10 times the wear life of standard SKD-11 blades on abrasive feedstock. ZILLION also provides optional vacuum extraction to capture airborne carbon fiber dust that can pose respiratory hazards.
For unidirectional CFRP scrap, the ZL-PC1200B delivers 1,200 to 1,500 kg/h. For woven CFRP scrap with higher fiber volume fraction, throughput typically settles at 800 to 1,200 kg/h due to higher cutting resistance. For GFRP scrap, throughput is similar to standard plastics at 1,800 to 2,000 kg/h.
The ZL-PC1200B liberates carbon fiber bundles from the polymer matrix when used with the 8 mm or 10 mm screen option. Downstream density separation can recover fiber bundles for reuse in lower-grade applications. For high-grade fiber reclamation, ZILLION provides a custom-engineered pyrolysis or solvolysis line.
The ZL-PC1200B includes a sealed cutting chamber, integrated vacuum extraction, and HEPA-filtered exhaust to capture airborne carbon fiber dust. ESD-safe controls prevent static discharge. ZILLION documents the safety package per NFPA 654 (combustible dust) and IEC 61340 (ESD).
The ZL-PC1200B Heavy Industrial Composite carries a 40 to 60 percent price premium over standard models, reflecting the tungsten-carbide cutting chamber and blades. For carbon fiber processing, this premium is recovered in 12 to 24 months through extended blade life and reduced maintenance.
The ZL-PC1200 series delivers 44 kW of motor power at 2,000 kg/h of rated throughput. The following five worked examples let you verify throughput, lifecycle cost, and return-on-investment for your specific application before purchasing. All calculations use conservative operating assumptions and can be re-run with your site-specific energy rate, labor cost, and feedstock moisture content.
Question: How many tons per day can the ZL-PC1200 actually process in a real plant?
Calculation:
Interpretation: A single ZL-PC1200 delivers mid-sized plant throughput. For comparison, the larger ZL-PC1400A delivers 34 tons/day at 55 kW power, and the ZL-PC1400B delivers 60 tons/day. If your application requires more than 30 tons/day consistently, consider the PC1400A.
Question: What is the fully-loaded cost per ton over a 5-year life cycle?
Assumptions: 27 tons/day × 26 days/month × 12 months/year × 5 years = 42,120 tons over 5 years. Energy rate: $0.08/kWh. Labor: $5/hour for one operator.
Annual costs:
Total 5-year cost: ($4,000 + $9,799 + $1,900 + $400 + $24,960 + $1,000) × 5 = $210,295
Cost per ton over 5 years: $210,295 / 42,120 tons = $4.99/ton
Interpretation: At $4.99 per ton fully-loaded, the ZL-PC1200 is competitive with mid-size industrial shredders in the 1,500 to 2,000 kg/h class. Plants with lower energy rates (large industrial contracts at $0.05/kWh) can drive this below $4.50/ton; plants with higher labor costs push it toward $6.00/ton.
Question: How long do the SKD-11 blades last and what is the per-ton blade cost?
Calculation:
Interpretation: At 19 cents per ton, blade resharpening is a small fraction of TCO (about 3.8% of $4.99/ton). The four-edge indexable design effectively gives 4,000 to 4,800 hours between resharpening cycles, reducing labor cost as well.
Question: If we currently run a ZL-PC800 (30 kW / 1,000 kg/h), what is the payback period for upgrading to the ZL-PC1200?
Current state (ZL-PC800):
After upgrade (ZL-PC1200):
Annual savings:
Capital investment delta: $20,000 (PC1200) - $14,000 (PC800) = $6,000 net incremental investment
Payback period: $6,000 / $269,700/year = 0.022 years (about 8 days)
Interpretation: For plants running ZL-PC800 with available market demand, upgrading to a single ZL-PC1200 pays back in less than two weeks through throughput expansion. The 3.4× capacity increase creates substantial option value for new contracts.
Question: What does it cost in electricity to process one ton of plastic?
Calculation:
Cost per ton at common energy rates:
Interpretation: The ZL-PC1200 has similar energy efficiency to the larger ZL-PC1400 (15.4 kWh/ton) due to scale efficiency. The smaller motor (44 kW vs 55 kW) and lower throughput (2,000 vs 2,500 kg/h) cancel each other out at this capacity range.
The specifications, safety standards, blade material claims, lifecycle calculations, and ROI examples for the ZL-PC1200A and ZL-PC1200B industrial plastic shredders reference the following industry bodies and standards:
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
IPv6 network supported
English 
English
español
العربية
