ZL-PC1200B Enclosed Cleanroom Shredder 44kW 2000kg/h Electronics Pharma
Electronics and pharmaceutical manufacturing cleanrooms require crusher equipment with HEPA-filtered enclosure to prevent particulate contamination. The ZL-PC1200B Enclosed Cleanroom Shredder delivers 2000 kg/h throughput with ISO Class 5 (100 grade) cleanroom compatibility and integrated HEPA filtration.
| Model | ZL-PC1200B | Power | 44 kW (60 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2000 kg/h | Feed Opening | 950 x 580 mm |
| Rotating Blades | 30 pcs SKD-11 (Premium Grade) | Fixed Blades | 4 pcs SKD-11 (Premium) |
| Screen Hole | 4-16 mm (precision range) | Net Weight | 2600 kg |
| Machine Size (L x W x H) | 2300 x 1750 x 2500 mm | Crushing Chamber | 1000 x 620 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 78 dB (with acoustic enclosure) |
| Warranty | 2 years (extended) | Certifications | CE / ISO 9001:2015 / FDA-compatible |
The ZL-PC1200B's enclosed design achieves ISO Class 5 (100 grade) cleanroom compatibility when integrated with HEPA filtration (H13 or H14, 99.95-99.995% efficiency at 0.3 μm). The fully enclosed rotor chamber, sealed bearings, and integrated dust extraction prevent particulate release into the cleanroom environment.
For electronics manufacturing operations (semiconductor, PCB, display panel), the ISO Class 5 compatibility enables in-cleanroom plastic recycling without contamination risk. Standard machines require external cleanroom or particulate contamination of the production environment.
The ZL-PC1200B's HEPA filtration system supports both H13 (99.95% efficiency at 0.3 μm) and H14 (99.995% efficiency at 0.3 μm) filter grades. H13 filters are standard for ISO Class 5 cleanrooms; H14 filters are required for ISO Class 4-3 cleanrooms (higher cleanliness classes).
For electronics manufacturing requiring ISO Class 5, H13 filters are sufficient. For pharmaceutical manufacturing requiring ISO Class 4-3 (sterile manufacturing), H14 filters are required. The ZL-PC1200B's HEPA system supports both filter grades with easy filter replacement.
The ZL-PC1200B's enclosed design includes ESD protection: anti-static materials for feed/discharge chutes, grounded rotor shaft, and dissipative surfaces for all contact parts. The ESD protection prevents electrostatic discharge that could damage sensitive electronic components or ignite flammable materials.
For electronics manufacturing operations, the ESD protection enables safe recycling of electronic-grade plastics (conductive compounds, anti-static materials) without damage risk. Standard machines generate static electricity during cutting that can damage sensitive electronics.
Pharmaceutical sterile manufacturing requires ISO Class 5 cleanroom with sterile processing capability. The ZL-PC1200B's enclosed design, HEPA filtration, and CIP compatibility support sterile pharmaceutical plastic recycling for closed-loop manufacturing.
For pharmaceutical OEMs, the ZL-PC1200B's sterile manufacturing capability enables closed-loop recycling of pharmaceutical-grade plastics without contamination risk. The 2-year warranty and FDA-compatible materials support pharmaceutical quality system documentation.
Semiconductor manufacturing requires ultra-clean environments (typically ISO Class 3-4) where particulate contamination can destroy microelectronics. The ZL-PC1200B's HEPA-filtered enclosure achieves ISO Class 5 at the machine interface, with the cleanroom's own air handling maintaining higher cleanliness classes in adjacent areas.
For semiconductor OEMs, the ZL-PC1200B's particle-free recycling capability enables in-cleanroom processing of plastic carrier trays, wafer handling components, and other cleanroom plastics. Standard machines require external decontamination or cleanroom separation.
The ZL-PC1200B's HEPA filter requires replacement every 12-18 months under continuous cleanroom operation. Filter replacement procedure: 1) power off and lock out, 2) open filter access panel, 3) remove old filter (sealed bag disposal), 4) install new filter with gasket seal, 5) verify filter integrity with pressure drop test.
For cleanroom operations, the 12-18 month filter replacement schedule aligns with annual cleanroom certification audits. Filter cost: USD 280-480 per H13/H14 filter. Filter replacement time: 30-45 minutes.
The ZL-PC1200B's enclosed design includes integrated cleanroom airlock interfaces: feed chute with air shower connection, discharge chute with sealed transfer port, and exhaust port for HEPA-filtered air return. The integrated design eliminates external ductwork that standard machines require.
For cleanroom operations, the integrated airlock interfaces reduce installation cost (USD 5,000-10,000 vs USD 15,000-25,000 for external ductwork) and reduce cleanroom air contamination risk. The integrated design is factory-validated for ISO Class 5 compliance.
Q: What is the cleanroom compatibility class?
ISO Class 5 (100 grade) with H13 HEPA filtration. ISO Class 4-3 (higher cleanliness) requires H14 filter upgrade. The enclosed design prevents particulate release into the cleanroom environment.
Q: What is the HEPA filter replacement schedule?
Every 12-18 months under continuous cleanroom operation. Filter replacement time: 30-45 minutes. Filter cost: USD 280-480 per H13/H14 filter. Filter replacement aligns with annual cleanroom certification audits.
Q: Is the machine ESD-safe for electronics manufacturing?
Yes, with anti-static materials for feed/discharge chutes, grounded rotor shaft, and dissipative surfaces. The ESD protection prevents static electricity damage during cutting of sensitive electronic components.
Q: Can the machine be integrated with existing cleanroom air handling?
Yes, with integrated cleanroom airlock interfaces (feed chute with air shower connection, discharge chute with sealed transfer port, exhaust port for HEPA-filtered air return). The integrated design reduces installation cost compared to external ductwork.
Q: What is the warranty on the enclosed cleanroom system?
2 years on mechanical components, 1 year on HEPA filtration system (filters are wear items). The enclosed chamber and ductwork are designed for 15+ year service life under proper maintenance.
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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