ZL-PC1200B Stainless Steel Plastic Shredder 44kW 2000kg/h Food Chemical
Food processing, chemical, and medical industries require crusher equipment with stainless steel contact surfaces for hygienic operation and clean-in-place (CIP) capability. The ZL-PC1200B Stainless Steel Plastic Shredder delivers 2000 kg/h throughput with SS304/SS316 stainless steel construction for food-grade and pharmaceutical applications.
| Model | ZL-PC1200B | Power | 44 kW (60 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2000 kg/h | Feed Opening | 950 x 580 mm |
| Rotating Blades | 30 pcs SKD-11 (Premium Grade) | Fixed Blades | 4 pcs SKD-11 (Premium) |
| Screen Hole | 4-16 mm (precision range) | Net Weight | 2600 kg |
| Machine Size (L x W x H) | 2300 x 1750 x 2500 mm | Crushing Chamber | 1000 x 620 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 78 dB (with acoustic enclosure) |
| Warranty | 2 years (extended) | Certifications | CE / ISO 9001:2015 / FDA-compatible |
The ZL-PC1200B ships with SS304 stainless steel as standard (food-grade applications). SS316 stainless steel is optional (USD 2,400 upgrade) for pharmaceutical and aggressive chemical applications. SS304 contains 18% chromium and 8% nickel, providing excellent corrosion resistance for most food processing environments. SS316 adds 2-3% molybdenum for enhanced chloride resistance.
For food processing applications (dairy, beverage, packaged food), SS304 is sufficient. For pharmaceutical applications (API manufacturing, sterile processing) and aggressive chemicals (high chloride, acidic environments), SS316 is required for long-term corrosion resistance.
The ZL-PC1200B's stainless steel contact surfaces (rotor chamber, screen frame, feed chute, discharge chute) are FDA-compliant for food contact applications. The stainless steel surfaces are smooth (Ra < 0.8 μm finish) and free of crevices that could harbor bacteria or cleaning chemical residues.
For food processing OEMs, the FDA-compliant contact surfaces eliminate the need for separate food-grade processing lines. Standard painted carbon steel machines require extensive cleaning validation and may not meet FDA contact surface requirements for direct food contact recycling.
The ZL-PC1200B's stainless steel construction supports Clean-in-Place (CIP) procedures: high-pressure wash-down (up to 80 psi), caustic cleaning (1-3% NaOH at 60-80 degC), acid cleaning (1-2% HNO3 or H3PO4), and sanitizing (200 ppm chlorine). The smooth stainless surfaces and welded construction (vs bolted painted steel) eliminate crevices that harbor contaminants.
For food and pharmaceutical operations requiring CIP procedures, the ZL-PC1200B's stainless steel construction reduces cleaning time from 4-8 hours (painted steel) to 1-2 hours (stainless steel CIP). The daily cleaning time savings enable higher production throughput and lower labor costs.
Pharmaceutical manufacturing operations require Good Manufacturing Practice (GMP) compliance for all processing equipment. The ZL-PC1200B's stainless steel construction, FDA-compliant lubricants, and CIP compatibility support GMP-compliant pharmaceutical plastic recycling applications.
For pharmaceutical OEMs, the ZL-PC1200B's GMP compliance enables closed-loop recycling of pharmaceutical-grade plastics (HDPE bottles, PP containers, PVC blister packaging) without contamination concerns. The 2-year warranty and FDA-compatible materials support pharmaceutical quality system documentation.
Chemical processing operations generate plastic waste with residual chemical contamination (acids, bases, solvents) that corrode standard carbon steel machines. The ZL-PC1200B's stainless steel construction (SS316 option for aggressive chemicals) provides long-term corrosion resistance in chemical processing environments.
For chemical OEMs, the SS316 upgrade eliminates the 6-12 month replacement cycle for corroded carbon steel machines. The USD 2,400 SS316 upgrade is recovered in 18-24 months of avoided machine replacement costs.
Food processing operations require daily wash-down procedures for hygiene compliance. The ZL-PC1200B's stainless steel construction and IP65-rated electrical enclosure support high-pressure wash-down (up to 80 psi) without water ingress damage.
For food processing OEMs, the wash-down capability eliminates the waterproofing retrofits (USD 1,500-3,000 per machine) required for standard machines. The integrated wash-down capability reduces maintenance costs and extends equipment life in wash-down environments.
Stainless steel retrofit of a standard PC1200A for food/chemical/medical applications: USD 8,000-15,000 (custom fabrication, down-time, validation). The ZL-PC1200B ships with SS304 as standard at USD 15,600 total (USD 4,360 premium over PC1200A), saving USD 4,000-10,000 versus retrofit.
For OEMs planning food/chemical/medical applications, the ZL-PC1200B's factory-engineered stainless steel construction is more cost-effective than PC1200A + custom stainless retrofit. The factory-engineered approach also provides better fit, finish, and validation documentation than field retrofit.
Q: What is the difference between SS304 and SS316?
SS304 contains 18% chromium + 8% nickel, suitable for most food processing applications. SS316 adds 2-3% molybdenum for enhanced chloride resistance, required for pharmaceutical and aggressive chemical applications. SS316 is a USD 2,400 upgrade.
Q: Is the ZL-PC1200B suitable for direct food contact recycling?
Yes, with FDA-compliant material contact surfaces. The smooth stainless surfaces (Ra < 0.8 μm) are free of crevices and meet FDA requirements for food contact applications.
Q: Can the machine be cleaned with high-pressure wash-down?
Yes, with IP65-rated electrical enclosure. The ZL-PC1200B supports CIP procedures including high-pressure wash (up to 80 psi), caustic cleaning (1-3% NaOH at 60-80 degC), and sanitizing (200 ppm chlorine).
Q: What is the warranty on stainless steel components?
2 years (same as overall machine warranty). The stainless steel construction provides 15+ year service life under normal food/chemical/medical operating conditions.
Q: Is the ZL-PC1200B suitable for pharmaceutical GMP applications?
Yes, with SS316 option for aggressive chemicals. The stainless steel construction, FDA-compliant lubricants, and CIP compatibility support GMP-compliant pharmaceutical plastic recycling.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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