ZL-100T 100 Ton Industrial FRP Counter Flow Cooling Tower - Injection Molding
The ZL-100T FRP counter flow cooling tower delivers 351.62 kW heat rejection at 100 refrigeration tons with 78.1 m3/h water flow rate. The following sections detail engineering specifications, operational considerations, and application-specific integration guidance for the ZL-100T.
The ZL-100T cooling tower's 78.1 m3/h flow rate is calibrated for high-tonnage injection molding mold cooling circuits at standard 5 deg C range. This flow rate supports mold cooling channels with typical 5-15 mm diameter passages operating at 1-3 m/s water velocity. For 100-ton and larger injection molding machines, the ZL-100T provides sufficient cooling capacity. The 32 deg C leaving water temperature from the ZL-100T enables consistent mold surface temperatures of 30-40 deg C.
Consistent mold cooling water temperature is critical for injection molding cycle time and part quality at industrial scale. The ZL-100T's leaving water temperature of 32 deg C under design conditions provides predictable cooling performance regardless of ambient wet-bulb variations within plus or minus 2 deg C. For tighter cooling water temperature control (32.0 deg C plus or minus 0.5 deg C), the ZL-100T can be paired with a trim chiller. Cycle time consistency within plus or minus 1 second is typical with stable ZL-100T operation.
For injection molding plants with multiple high-tonnage presses, the ZL-100T cooling tower enables centralized cooling configurations. For a 20-press plant with average 400-ton presses, centralized cooling requires 80 ZL-100T units. Each ZL-100T provides 351.62 kW heat rejection at design conditions. ZILLION provides cooling load calculation tools to optimize tower sizing for specific press configurations.
The ZL-100T's 32 deg C leaving water temperature is compatible with all standard mold materials including P20, H13, S7, and S50C tool steels. For high-tonnage molds with high hardness requirements (HRC 48-52), the cooling water temperature must remain stable to prevent mold thermal fatigue cracking. The ZL-100T's stable leaving water temperature prevents thermal cycling that can cause premature mold failure.
The ZL-100T cooling tower's 351.62 kW heat rejection capacity represents significant waste heat from high-tonnage injection molding operations. Typical injection molding energy consumption: 30-40 percent mold heating/cooling. The ZL-100T rejects all mold cooling heat to atmosphere, but 30-50 percent can be recovered through exhaust air heat exchangers. For a 100-ton injection machine cluster, recovered heat of 105 kW can supplement building heating in cold climates.
The ZL-100T cooling tower enables closed-loop cooling water circulation for high-tonnage injection molding operations. Closed-loop benefits: stable cooling water chemistry, consistent temperature independent of city water variations, water consumption reduced by 95 percent, reduced water cost, environmental compliance. The ZL-100T's 78.1 m3/h circulation rate supports closed-loop mold cooling for 800 tons of injection machine clamping force, with payback period of 2-3 years versus once-through cooling.
Quick Specs: ZL-CT40 industrial round cooling tower with 40-ton cooling capacity, FRP material, counter-flow design, 1.5kW fan, CE certified. Best for industrial chiller systems and mid-scale manufacturing. The water cooling tower is a device used for cooling circulating water. By exchanging heat between hot water and air, the water temperature is reduced, thus realizing the repeated use of circulating water. Water cooling towers are widely used in industrial production, air conditioning systems and other fields, and are of great significance for saving water resources and reducing energy consumption.
Quick Specs: ZL-CT60 round shape water cooling tower with 60-ton capacity, counter-flow design, FRP material, 1.5kW fan, CE certified. Best for industrial chiller systems and large-scale cooling. A water cooling tower is a device used for cooling industrial water or other liquids. Its main function is to cool down hot water through heat exchange between hot water and air so that the cooled water can be recycled.
Quick Specs: ZL-CT100 FRP round cooling tower with 100-ton cooling capacity, FRP material, 2.2kW fan, CE certified. Best for large-scale industrial cooling and high-capacity chiller systems. The counterflow cooling tower is a common type of cooling tower. It sprays hot water from top to bottom and air flows from bottom to top, enabling hot water and air to exchange heat in the packing, thereby reducing the water temperature. The counterflow cooling tower has the advantages of high cooling efficiency, compact structure and small floor area, and is widely used in industrial production, air conditioning and refrigeration and other fields.
Quick Specs: ZL-CT square drop counter-flow cooling tower with FRP material, multiple capacity options, CE certified. Best for high-temperature industrial water cooling and open cooling tower applications. The square cooling tower has the advantages of small floor area, beautiful appearance, and convenient installation. It is widely used in fields such as air conditioning and refrigeration and industrial cooling, providing effective cooling guarantee for the normal operation of various equipments.
Quick Specs: ZL-CT factory-direct industrial cooling tower with multiple types and capacities, high-efficiency design, CE certified. Best for industrial cooling applications and large-scale manufacturing. A cooling tower dissipates heat from industrial or air - conditioning systems. Its working principle involves spraying hot water onto packing to form a water film, while air flow carries away heat from the water to lower its temperature. The cooled water is recyclable, saving water resources and reducing costs. There are various types, such as open and closed cooling towers. Open ones contact outside air directly, making water prone to contamination but with lower costs. Closed ones have water circulating in sealed pipes, ensuring cleaner water but usually at a higher price. Cooling towers play a key role in fields like power plants, chemical plants, and data centers, helping maintain system operation and improve energy utilization efficiency.
The ZL-10T 10 Ton FRP Counter Flow Cooling Tower from Zillion delivers reliable cfo procurement performance. Key specifications include: ZL-10T 10 ton FRP counter flow cooling tower at USD 850 EXW 5-year TCO: USD 850 capex + USD 2,971/year opex Volume discounts: USD 765 (10+), USD 680 (50+), USD 595 (100+) Payment terms: T/T 30/70, L/C, Western Union, Alibaba Trade Assurance 18-month payback vs USD 4,500 air-cooled alternative Annual spare parts budget: USD 180 EXW Dongguan, lead time 7-15 days CE certified for global deployment Designed for industrial-grade cfo procurement applications, the ZL-10T combines proven FRP counter flow technology with precision-engineered components for 15-20 year service life. CE / ISO 9001:2015 certified. Contact Leika at Leika@gdzillion.cn for quotation.
The ZL-10T 10 Ton FRP Counter Flow Cooling Tower from Zillion delivers reliable maintenance tech performance. Key specifications include: ZL-10T water chemistry: pH 6.5-9.0, Ca hardness
The ZL-10T 10 Ton FRP Counter Flow Cooling Tower from Zillion delivers reliable epc contractor performance. Key specifications include: ZL-10T concrete pad: 600x600x150 mm C25/30 mix Wind load rating: 0.5 kPa for open terrain Piping connections: DN50 inlet/outlet, DN15 makeup, DN50 overflow 46 kg dry weight enables two-person ground-level installation Rooftop lift: portable gantry rated 250 kg Electrical: 380V 3-phase 50Hz, 1.2-1.5 A FLA VFD option for 30-60 Hz variable-speed operation 12-point pre-commissioning checklist Designed for industrial-grade epc contractor applications, the ZL-10T combines proven FRP counter flow technology with precision-engineered components for 15-20 year service life. CE / ISO 9001:2015 certified. Contact Leika at Leika@gdzillion.cn for quotation.
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