ZL-100T 100 Ton Industrial FRP Counter Flow Cooling Tower - Plant Manager Operations
The ZL-100T FRP counter flow cooling tower delivers 351.62 kW heat rejection at 100 refrigeration tons with 78.1 m3/h water flow rate. The following sections detail engineering specifications, operational considerations, and application-specific integration guidance for the ZL-100T.
Installing the ZL-100T cooling tower requires crane handling due to its 500 kg dry weight and 2570mm height. The tower measures 2900mm in diameter, requiring disassembly for transportation to installation site in most cases. Once at site, a mobile crane with minimum 2-ton capacity is required for placement. Dry weight is 500 kg; once filled with water during operation, the tower weighs 1690 kg, requiring a structural pad rated for at least 1740 kg/m² dead load plus local wind and seismic loads. For rooftop installations, structural engineer sign-off is required to verify the building can support the operating weight. Site access for 2.2 kW power supply and 80mm water inlet/outlet piping must be coordinated with the building services contractor.
The ZL-100T cooling tower is engineered for continuous heavy industrial duty across multi-shift operations. With a 2.2 kW fan motor and robust FRP construction, the tower operates reliably 24 hours per day, 7 days per week, with scheduled maintenance windows. The leaving water temperature of 32 deg C under design conditions provides consistent cooling water supply to downstream chillers or process equipment throughout the production cycle. For facilities running 24/7 production schedules, the ZL-100T's reliability translates to predictable process cooling and reduced risk of unplanned production stoppages.
For plant managers operating multiple facilities, the ZL-100T enables standardization across tower sizes. The ZL-100T shares the same FRP shell construction, 380V 3-phase motor, fill media geometry, and water distribution system as other ZL models. This commonality reduces spare parts inventory across the ZL series. For multi-site operations, this standardization enables centralized spare parts warehousing, simplified maintenance procedures, and consistent operator interfaces across all plant locations.
The ZL-100T cooling tower consumes 2.2 kW of electrical power continuously for the fan motor, plus pump power for water circulation. Monthly energy cost can be estimated as: 2.2 kW x 24 hours x 30 days x electricity rate. For industrial electricity rates (USD 0.10/kWh), monthly fan cost is approximately USD 158. Water consumption includes evaporation (approximately 1.5 percent of circulation rate, or 1.17 m3/h for the ZL-100T), drift loss (less than 0.005 percent), and blowdown to control total dissolved solids.
The ZL-100T cooling tower's 351.62 kW heat rejection capacity translates to specific production capacity support. For injection molding operations, the tower can support 1000-1500 tons of injection molding machine clamping force. For HVAC applications in commercial buildings, the tower supports approximately 7 kW of building cooling load. For data centers, the tower supports 70 kW of IT equipment load when paired with a chiller operating at 0.5 kW/ton efficiency. Plant managers should match tower capacity to peak cooling demand with 20 percent safety margin.
Proper commissioning of the ZL-100T cooling tower ensures optimal performance from day one. Commissioning steps include: water distribution system balancing, fan motor rotation direction verification, vibration baseline measurement, water flow rate calibration against design (78.1 m3/h), leaving water temperature verification at design conditions (32 deg C), drift loss measurement, and electrical safety checks per local regulations. The operator training program should cover daily visual inspections, weekly water quality testing, monthly mechanical inspection, and quarterly performance verification.
Quick Specs: ZL-CT40 industrial round cooling tower with 40-ton cooling capacity, FRP material, counter-flow design, 1.5kW fan, CE certified. Best for industrial chiller systems and mid-scale manufacturing. The water cooling tower is a device used for cooling circulating water. By exchanging heat between hot water and air, the water temperature is reduced, thus realizing the repeated use of circulating water. Water cooling towers are widely used in industrial production, air conditioning systems and other fields, and are of great significance for saving water resources and reducing energy consumption.
Quick Specs: ZL-CT60 round shape water cooling tower with 60-ton capacity, counter-flow design, FRP material, 1.5kW fan, CE certified. Best for industrial chiller systems and large-scale cooling. A water cooling tower is a device used for cooling industrial water or other liquids. Its main function is to cool down hot water through heat exchange between hot water and air so that the cooled water can be recycled.
Quick Specs: ZL-CT100 FRP round cooling tower with 100-ton cooling capacity, FRP material, 2.2kW fan, CE certified. Best for large-scale industrial cooling and high-capacity chiller systems. The counterflow cooling tower is a common type of cooling tower. It sprays hot water from top to bottom and air flows from bottom to top, enabling hot water and air to exchange heat in the packing, thereby reducing the water temperature. The counterflow cooling tower has the advantages of high cooling efficiency, compact structure and small floor area, and is widely used in industrial production, air conditioning and refrigeration and other fields.
Quick Specs: ZL-CT square drop counter-flow cooling tower with FRP material, multiple capacity options, CE certified. Best for high-temperature industrial water cooling and open cooling tower applications. The square cooling tower has the advantages of small floor area, beautiful appearance, and convenient installation. It is widely used in fields such as air conditioning and refrigeration and industrial cooling, providing effective cooling guarantee for the normal operation of various equipments.
Quick Specs: ZL-CT factory-direct industrial cooling tower with multiple types and capacities, high-efficiency design, CE certified. Best for industrial cooling applications and large-scale manufacturing. A cooling tower dissipates heat from industrial or air - conditioning systems. Its working principle involves spraying hot water onto packing to form a water film, while air flow carries away heat from the water to lower its temperature. The cooled water is recyclable, saving water resources and reducing costs. There are various types, such as open and closed cooling towers. Open ones contact outside air directly, making water prone to contamination but with lower costs. Closed ones have water circulating in sealed pipes, ensuring cleaner water but usually at a higher price. Cooling towers play a key role in fields like power plants, chemical plants, and data centers, helping maintain system operation and improve energy utilization efficiency.
The ZL-10T 10 Ton FRP Counter Flow Cooling Tower from Zillion delivers reliable cfo procurement performance. Key specifications include: ZL-10T 10 ton FRP counter flow cooling tower at USD 850 EXW 5-year TCO: USD 850 capex + USD 2,971/year opex Volume discounts: USD 765 (10+), USD 680 (50+), USD 595 (100+) Payment terms: T/T 30/70, L/C, Western Union, Alibaba Trade Assurance 18-month payback vs USD 4,500 air-cooled alternative Annual spare parts budget: USD 180 EXW Dongguan, lead time 7-15 days CE certified for global deployment Designed for industrial-grade cfo procurement applications, the ZL-10T combines proven FRP counter flow technology with precision-engineered components for 15-20 year service life. CE / ISO 9001:2015 certified. Contact Leika at Leika@gdzillion.cn for quotation.
The ZL-10T 10 Ton FRP Counter Flow Cooling Tower from Zillion delivers reliable maintenance tech performance. Key specifications include: ZL-10T water chemistry: pH 6.5-9.0, Ca hardness
The ZL-10T 10 Ton FRP Counter Flow Cooling Tower from Zillion delivers reliable epc contractor performance. Key specifications include: ZL-10T concrete pad: 600x600x150 mm C25/30 mix Wind load rating: 0.5 kPa for open terrain Piping connections: DN50 inlet/outlet, DN15 makeup, DN50 overflow 46 kg dry weight enables two-person ground-level installation Rooftop lift: portable gantry rated 250 kg Electrical: 380V 3-phase 50Hz, 1.2-1.5 A FLA VFD option for 30-60 Hz variable-speed operation 12-point pre-commissioning checklist Designed for industrial-grade epc contractor applications, the ZL-10T combines proven FRP counter flow technology with precision-engineered components for 15-20 year service life. CE / ISO 9001:2015 certified. Contact Leika at Leika@gdzillion.cn for quotation.
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