ZL-150T 150 Ton FRP Counter Flow Cooling Tower for Plant Manager Operations
The ZL-150T cooling tower is designed, manufactured, and tested in accordance with the following authoritative standards supporting Plant Manager Operations applications:
The ZL-150T is one of 10 active ZL-150T configurations covering Plant Manager Operations applications plus 10 buyer perspectives across 11 cooling capacities (10T to 500T). Engineers evaluating cooling options can compare related configurations:
| Parameter | Value |
|---|---|
| Model | ZL-150T |
| Cooling Capacity | 150 RT (527.6 kW heat rejection) |
| Water Flow Rate | 117.0 m3/h (1950 L/min) |
| Cooling Range | 5C (37C inlet to 32C outlet at design WB 27C) |
| Approach to Wet-Bulb | 5C at design conditions |
| Fan Motor | 2.2 kW (2.95 HP) 380V 3-phase 50Hz |
| Fan Diameter | 1450 mm axial |
| Air Flow Rate | 950 CMM (570000 m3/h) |
| Head Loss at Design Flow | 23 kPa |
| Tower Dimensions (H x D) | 2670 x 2900 mm |
| Dry Weight | 580 kg |
| Operating Weight (filled) | 1680 kg |
| Noise Level | 68 dB(A) at 1 m |
| Tower Body Material | FRP (Fiberglass Reinforced Plastic) |
| Fan Blade Material | Aluminum alloy |
| Configuration | Counter Flow Square |
| Voltage | 380V 3-phase 50Hz (customizable 220V/415V) |
| Certifications | CE / ISO 9001:2015 |
| Warranty | 1 year (consumables excluded) |
24/7 continuous duty cycle with 100 percent load rating for three-shift industrial operations and mission-critical process cooling
Standardized ZL-150T platform across multi-plant networks reduces technician training time by 60 percent and spare parts inventory working capital
Plant-wide standardization with 5/10/20 unit bulk pricing tiers delivers $2,400 annual OPEX savings per tower versus mixed equipment inventory
Annual preventive maintenance calendar with weekly/monthly/quarterly/annual task intervals minimizes unplanned downtime and extends service life to 15 years
Integrated safety systems with OSHA-compliant guarding, lock-out tag-out provisions, and SIL-2 emergency stop circuits for worker protection
Plant manager dashboard with Modbus TCP / BACnet MS-TP integration provides real-time operating data for plant performance management
The ZL-150T is rated for continuous duty cycle with 100 percent load 24 hours per day, 7 days per week. Heavy-duty FRP construction with stainless steel fasteners, IP55 motor protection, and reinforced PVC fill provides 15-year service life even under three-shift industrial operation. Hot-spot redundancy design allows one tower offline while maintaining 70 percent process cooling capacity.
Routine tasks follow weekly (water level, fan vibration), monthly (water quality test, drive alignment), quarterly (fill inspection, gearbox oil), and annual (full shutdown inspection, basin cleaning, fan blade balance check) intervals. ZILLION provides a plant-specific maintenance calendar with labor-hour estimates and required consumables for each task.
Counter flow design with EC fan motor reduces power consumption by 18 percent versus induced-draft cross flow designs. Drift eliminator limits water makeup to less than 0.005 percent of circulation rate. Variable frequency drive option saves an additional 25 percent during low-load periods, with typical payback of 14 months at $0.12 per kWh electricity cost.
Standard 3-day on-site operator training covers daily startup/shutdown, water treatment chemistry, fan motor maintenance, and emergency response procedures. Multilingual training materials (English, Spanish, Mandarin, Arabic) and annual refresher training are included with each ZL-150T installation. Remote video training option available for distributed plant networks.
The ZL-150T control panel integrates with plant DCS via Modbus TCP / BACnet MS-TP protocols. Emergency stop circuits are SIL-2 rated with dual-channel safety relays. OSHA-compliant guarding on all rotating components, lock-out tag-out provisions on fan motor and water isolation valves, and confined space entry provisions on the basin access hatch.
A multinational automotive parts manufacturer standardized on ZL-150T for 5 plant locations producing aluminum die-cast components. Plant manager selected ZL-150T after TCO analysis showed 24 percent lower 10-year operating cost versus existing cross flow installations. Standardized maintenance procedures reduced technician training time by 60 percent, and shared spare parts inventory reduced working capital tied up in components. The 580 kg dry weight enabled rooftop installation on the 4-plant expansion, with seismic qualification meeting IBC Risk Category IV requirements. Annual plant manager review confirms ZL-150T standardization delivered $180,000 in OPEX savings across the 5-plant network.
Yes, ZL-150T complies with OSHA 29 CFR 1910.399 electrical safety, 1910.95 occupational noise exposure, and 1910.146 confined space entry. Standard guarding on all rotating components, lock-out tag-out provisions on motor disconnect, and OSHA-compliant anchor points for fall protection during maintenance. Noise level 68 dB(A) at 1 m below OSHA 8-hour exposure limit.
ZILLION provides standard 3-day on-site operator training with multilingual materials (English/Spanish/Mandarin/Arabic). Training covers daily startup/shutdown, water treatment, fan motor maintenance, and emergency response. Annual refresher training and competency certification included with each ZL-150T installation. Remote video training option for multi-site operations.
ZL-150T emergency response includes: (1) emergency stop button cuts power to fan motor and water pump within 2 seconds, (2) basin overflow alarm at 95 percent capacity triggers automated water shutoff, (3) vibration sensor triggers shutdown at 7.1 mm/s, (4) high water temperature alarm at 50C, (5) low water flow alarm at 50 percent design with auto shutdown.
ZILLION operator training programs include diverse operator teams with multilingual materials and trainer panels. Supplier diversity program targets 30 percent spend with women/minority/veteran-owned businesses. Plant operator recruitment through ZILLION partner network includes trade school and apprenticeship pathway programs in underserved communities.
ZILLION community engagement includes local manufacturing job creation, technical school partnership programs, and STEM education sponsorships in communities hosting ZL-150T installations. Annual community impact report published per GRI 413 Local Communities standard. Plant manager can request plant-specific community engagement plan for installation site.
ZL-150T provides ESG reporting data feed per GRI 403 Occupational Health and Safety, GRI 303 Water and Effluents, and GRI 305 Emissions standards. SCADA-monitored real-time data feed to plant ESG reporting platform. Quarterly automated ESG report generation with verified metrics per plant ESG manager requirements.
ZILLION is a global leader in industrial FRP counter flow cooling tower manufacturing with 10+ years of proven track record across 47 countries. For Plant Manager Operations buyers evaluating cooling equipment suppliers, ZILLION delivers distinct advantages:
Contact ZILLION for ZL-150T quotation, technical submittal package, and reference customer contacts in your industry:
Leika Li Tel / WhatsApp: +86 185 2053 2504 | Email: leika@gdzillion.cn
Hendrix Lee Tel / WhatsApp: +86 156 0223 2700 | Email: hendrix@gdzillion.cn
Address: No. 2 (103B), Yian Industrial Zone, Fenggang Town, Dongguan City, Guangdong Province, China
Online Inquiry: https://zillionchiller.com/contact-us_d2
The ZL-150T 150-ton counter flow cooling tower is available in 10 perspective-specific configurations covering different buyer priorities. Each variant emphasizes different technical specifications, applications, and operational considerations while maintaining the same thermal performance baseline. Buyers can compare all ZL-150T variants:
ZILLION manufactures a complete range of industrial process cooling equipment for plastics processing, HVAC, data center, pharmaceutical, and food processing applications. Buyers specifying the ZL-150T cooling tower often pair it with complementary ZILLION products:
Buyers evaluating the ZL-150T cooling tower can reference ZL-CT cooling tower product variants, ZILLION cooling tower industry articles, and complementary ZILLION industrial equipment resources. The ZL-CT series includes square counter flow, round counter flow, and 60T to 500T capacities for industrial process cooling applications:
Quick Specs: ZL-CT40 industrial round cooling tower with 40-ton cooling capacity, FRP material, counter-flow design, 1.5kW fan, CE certified. Best for industrial chiller systems and mid-scale manufacturing. The water cooling tower is a device used for cooling circulating water. By exchanging heat between hot water and air, the water temperature is reduced, thus realizing the repeated use of circulating water. Water cooling towers are widely used in industrial production, air conditioning systems and other fields, and are of great significance for saving water resources and reducing energy consumption.
Quick Specs: ZL-CT60 round shape water cooling tower with 60-ton capacity, counter-flow design, FRP material, 1.5kW fan, CE certified. Best for industrial chiller systems and large-scale cooling. A water cooling tower is a device used for cooling industrial water or other liquids. Its main function is to cool down hot water through heat exchange between hot water and air so that the cooled water can be recycled.
Quick Specs: ZL-CT100 FRP round cooling tower with 100-ton cooling capacity, FRP material, 2.2kW fan, CE certified. Best for large-scale industrial cooling and high-capacity chiller systems. The counterflow cooling tower is a common type of cooling tower. It sprays hot water from top to bottom and air flows from bottom to top, enabling hot water and air to exchange heat in the packing, thereby reducing the water temperature. The counterflow cooling tower has the advantages of high cooling efficiency, compact structure and small floor area, and is widely used in industrial production, air conditioning and refrigeration and other fields.
Quick Specs: ZL-CT square drop counter-flow cooling tower with FRP material, multiple capacity options, CE certified. Best for high-temperature industrial water cooling and open cooling tower applications. The square cooling tower has the advantages of small floor area, beautiful appearance, and convenient installation. It is widely used in fields such as air conditioning and refrigeration and industrial cooling, providing effective cooling guarantee for the normal operation of various equipments.
Quick Specs: ZL-CT factory-direct industrial cooling tower with multiple types and capacities, high-efficiency design, CE certified. Best for industrial cooling applications and large-scale manufacturing. A cooling tower dissipates heat from industrial or air - conditioning systems. Its working principle involves spraying hot water onto packing to form a water film, while air flow carries away heat from the water to lower its temperature. The cooled water is recyclable, saving water resources and reducing costs. There are various types, such as open and closed cooling towers. Open ones contact outside air directly, making water prone to contamination but with lower costs. Closed ones have water circulating in sealed pipes, ensuring cleaner water but usually at a higher price. Cooling towers play a key role in fields like power plants, chemical plants, and data centers, helping maintain system operation and improve energy utilization efficiency.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for cfo procurement applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications Factory direct pricing EXW Dongguan with T/T, L/C, Western Union payment terms. 1-year warranty and bulk discount at 5/10/20 unit tiers. Lowest capacity entry point for ZILLION counter flow cooling tower line. Total cost of ownership over 10-year lifecycle shows 18 percent lower annual cooling energy cost versus adiabatic systems. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for maintenance technician applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications Routine service schedule: weekly water quality check, monthly float valve inspection, quarterly fill media inspection, annual fan motor bearing service. Direct-drive 0.37 kW motor with single-phase fan configuration. Spare parts inventory: 0.37 kW fan motor, float valve assembly, fill media sections. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for hvac epc contractor applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications IP55 Class F insulation, CE ISO 9001:2015 certified for small HVAC chiller condenser water loop integration. Compact 1820 x 940 mm footprint fits standard equipment room layouts. Submittal package: thermal performance curve, dimensional drawing, electrical schematic, O&M manual. Project delivery 15-25 days for bulk orders. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
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