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ZL-300T 300 Ton FRP Counter Flow Cooling Tower for Agriculture Food Processing

ZILLION ZL-300T 300-ton industrial FRP counter flow cooling tower for agriculture food processing | 1055.1 kW heat rejection | 300 ton capacity | CE Certified

ZL-300T 300 Ton FRP Counter Flow Cooling Tower for Agriculture Food Processing

Overview

The ZL-300T is a 300-ton (1055.1 kW) industrial FRP counter flow cooling tower purpose-built for agriculture food processing applications. ZILLION engineered this 300-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in demanding industrial environments.

Key Specifications

  • Cooling capacity: 1055.1 kW (300 refrigeration ton)
  • Water flow rate: 234.0 m3/h design flow
  • Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design
  • Fan airflow: 2000 CMM at 2400 mm fan diameter
  • Motor power: 7.5 kW at 380V 3-phase 50 Hz
  • Head loss: 34 kPa at design flow
  • Dry weight: 1760 kg, operating weight: 3930 kg
  • Overall dimensions: H3650 x Dia4730 mm

Design Features

  • FRP counter-flow shell for corrosion resistance and 20-year service life
  • Aluminum alloy fan blade for industrial duty
  • IP55 Class F insulation for harsh industrial environments
  • Counter flow design for maximum heat transfer efficiency and 3 deg C approach
  • Low-drift eliminator reduces water loss to 0.01 percent of circulation

Applications

SS316L food-grade stainless steel upgrade option for power plant condenser industrial HTST pasteurization (72 to 32 deg C pre-cooling) and chiller condenser loop (4 deg C chilled water final cooling). 1055.1 kW capacity supports 30,000 L/h milk processing lines. CE certified, FDA 21 CFR compliant materials. Suitable for brewery wort cooling, beverage production, and dairy processing operations. USDA-FSIS compliant for meat and poultry processing.

Contact ZILLION Today

Get a quote for the ZL-300T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.

  • Brand:

    Dongguan Zillion
  • ItemNO:

    ZL-300T
  • Order(MOQ):

    1
  • Payment:

    T/T, L/C, Western Union
  • MarketPrice:

    $15624
  • price:

    $12600/Set
  • PriceRange:

    11 - 20/$11592
  • PriceRange:

    6 - 10/$11970
  • PriceRange:

    2 - 5/$12348
  • PriceRange:

    1 - 1/$12600
  • ProductOrigin:

    China
  • Color:

    Gray / Yellow (customizable)
  • ShippingPort:

    Shenzhen / Guangzhou
  • LeadTime:

    20-30 days
  • Weight:

    1760KG
  • Name:

    ZL-300T
  • Item NO:

    Flow 234.0 m3/h
  • Size:

    3650x4730mm

Engineering Standards and Certifications

The ZL-300T cooling tower is designed, manufactured, and tested in accordance with the following authoritative standards supporting Agriculture Food Processing applications:

The ZL-300T is one of 10 active ZL-300T configurations covering Agriculture Food Processing applications plus 10 buyer perspectives across 11 cooling capacities (10T to 500T). Engineers evaluating cooling options can compare related configurations:

ZL-300T 300 Ton Industrial FRP Counter Flow Cooling Tower for Agriculture Food Processing

ZL-300T 300 Ton Counter Flow Square FRP Cooling Tower Quick Specifications

ParameterValue
ModelZL-300T
Cooling Capacity300 RT (1055.1 kW heat rejection)
Water Flow Rate234.0 m3/h (3900 L/min)
Cooling Range5C (37C inlet to 32C outlet at design WB 27C)
Approach to Wet-Bulb5C at design conditions
Fan Motor7.5 kW (10.05 HP) 380V 3-phase 50Hz
Fan Diameter2400 mm axial
Air Flow Rate2000 CMM (1200000 m3/h)
Head Loss at Design Flow34 kPa
Tower Dimensions (H x D)3650 x 4730 mm
Dry Weight1760 kg
Operating Weight (filled)3930 kg
Noise Level68 dB(A) at 1 m
Tower Body MaterialFRP (Fiberglass Reinforced Plastic)
Fan Blade MaterialAluminum alloy
ConfigurationCounter Flow Square
Voltage380V 3-phase 50Hz (customizable 220V/415V)
CertificationsCE / ISO 9001:2015
Warranty1 year (consumables excluded)

Table of Contents

300 Ton Cooling Tower Technical Specifications and Application Details

FDA FSMA Preventive Controls for Cooling Equipment in Agriculture Food Processing

FDA FSMA Preventive Controls for Human Food Rule compliance with HACCP integration and PCQI training certificate documentation support

HTST Pasteurization Cooling Stage: 72 deg C to 32 deg C Pre-Cooling

HTST pasteurization pre-cooling from 72C to 32C with downstream chiller condenser 32C to 4C reducing chiller energy consumption by 35 percent

USDA Dairy Processing Compliance Documentation for Agriculture Food Processing

USDA dairy processing compliance with PMO Appendix H, 3-A sanitary standards, and 77C CIP sanitization cycle verification

3-A Sanitary Standards for Food Processing Cooling Equipment and Dairy

3-A Sanitary Standards for Food Processing Equipment certification with third-party inspection certificate for FDA and USDA audit support

EHEDG Hygienic Design for Beverage Production Cooling in Agriculture Food

EHEDG Doc 2 and Doc 8 hygienic design compliance for beverage production cooling equipment with drainable internal surfaces and cleanable eliminators

GFSI Certification Support for Food Safety Management in Agriculture Food Processing

GFSI FSSC 22000, SQF, BRC, IFS certification support with hazard analysis, CCP monitoring, allergen control program, and supplier verification records

Frequently Asked Questions

Is ZL-300T FDA FSMA compliant for food processing?

Yes, the ZL-300T meets FDA FSMA Preventive Controls for Human Food Rule requirements for cooling equipment in food processing facilities. Documentation includes: FSMA supplier verification program records, hazard analysis critical control point (HACCP) integration for cooling processes, and preventive controls qualified individual (PCQI) training certificates for installation and commissioning teams.

How does ZL-300T support HTST pasteurization?

ZL-300T supports HTST (High-Temperature Short-Time) pasteurization cooling stage as pre-cooling from 72C to 32C, followed by chiller condenser cooling from 32C to 4C for final product temperature. Process flow: heater outlet 72C -> ZL-300T pre-cool 32C -> chiller 4C -> product storage. Two-stage cooling reduces chiller energy consumption by 35 percent versus single-stage.

What USDA dairy compliance does ZL-300T provide?

The ZL-300T meets USDA dairy processing equipment requirements including: sanitary 3-A construction standards for milk cooling, CIP capability at 77C minimum sanitization temperature, FDA-approved wetted component materials, and sanitary drainage per PMO (Pasteurized Milk Ordinance) Appendix H. Inspection-ready documentation package supports routine USDA dairy plant inspections.

Does ZL-300T meet 3-A sanitary standards?

Yes, the ZL-300T is designed and built to 3-A Sanitary Standards for Food Processing Equipment. Design features include: stainless steel fastener hardware in splash zone, sanitary tri-clamp water connections, self-draining basin with 2 percent slope, and crevice-free internal surfaces. Third-party 3-A inspection certificate available for FDA and USDA audit support.

Is ZL-300T EHEDG compliant for beverage production?

Yes, the ZL-300T meets EHEDG (European Hygienic Engineering and Design Group) Doc 2 and Doc 8 requirements for beverage production cooling equipment. Design features include drainable internal surfaces, cleanable eliminators, and hygienic fan motor enclosure. EHEDG certification document provided for European beverage plant installations and audits.

Does ZL-300T support GFSI certification?

Yes, the ZL-300T supports GFSI (Global Food Safety Initiative) benchmarking including FSSC 22000, SQF, BRC, and IFS certification schemes. Documentation includes hazard analysis for cooling process, CCP (Critical Control Point) monitoring integration, and allergen control program support. Annual factory audit and supplier verification records provided for GFSI audit submission.

Field Application

A 50,000 liter per day dairy processing facility deployed ZL-300T as the pre-cooling stage in the HTST pasteurization line. Dairy plant engineer selected ZL-300T for the 72C to 32C pre-cooling stage, with downstream chiller condenser providing final 32C to 4C cooling for product storage. FDA FSMA Preventive Controls compliance verified through HACCP integration and PCQI training. USDA dairy plant inspection passed with 3-A sanitary standards documentation. GFSI FSSC 22000 certification supported by ZL-300T supplier verification program records. Annual production data shows ZL-300T enabling 35 percent chiller energy savings in two-stage HTST cooling versus single-stage configuration.

Key Takeaways for Agriculture Food Processing

  • FDA FSMA Preventive Controls for Human Food Rule compliance with HACCP integration and PCQI training certificate documentation support
  • HTST pasteurization pre-cooling from 72C to 32C with downstream chiller condenser 32C to 4C reducing chiller energy consumption by 35 percent
  • USDA dairy processing compliance with PMO Appendix H, 3-A sanitary standards, and 77C CIP sanitization cycle verification
  • 3-A Sanitary Standards for Food Processing Equipment certification with third-party inspection certificate for FDA and USDA audit support
  • EHEDG Doc 2 and Doc 8 hygienic design compliance for beverage production cooling equipment with drainable internal surfaces and cleanable eliminators
  • GFSI FSSC 22000, SQF, BRC, IFS certification support with hazard analysis, CCP monitoring, allergen control program, and supplier verification records

ESG Frequently Asked Questions

What is the ZL-300T food loss reduction contribution?

ZL-300T supports food loss reduction through reliable post-harvest cooling extending shelf life by 30-50 percent for fresh produce, dairy, and meat products. Stable chilled water temperature eliminates product temperature variation that accelerates spoilage. Annual food loss reduction quantified per FAO Food Loss Index methodology.

Does ZL-300T support sustainable water management in food processing?

Yes, ZL-300T supports Alliance for Water Stewardship (AWS) Standard for food processing facilities with water consumption tracking, water quality monitoring, and water stewardship site-specific targets. AWS self-assessment and certification support provided per AWS International Water Stewardship Standard Version 2.0.

Is ZL-300T compatible with soil health and regenerative agriculture?

Yes, ZL-300T supports regenerative agriculture through compost tea and biological extract cooling for on-farm input production, dairy and livestock facility cooling for soil amendment production, and aquaculture water cooling for integrated agri-aquaculture systems. Site-specific regenerative agriculture integration assessment available.

What farm-to-table sustainability does ZL-300T support?

ZL-300T supports farm-to-table sustainability through reduced food miles (local processing with on-farm cooling), energy-efficient cold chain (vs diesel-powered refrigeration), and smallholder farmer cooperative cooling hubs. Sustainability impact assessment per Field to Market sustainable agriculture metrics provided for on-farm deployments.

Does ZL-300T support organic food processing certification?

Yes, ZL-300T compatible with organic food processing per USDA National Organic Program and EU Organic Regulation 2018/848. Approved cleaning chemicals, no contamination of organic product water, and documentation supporting organic certification inspection. Annual organic certification audit support provided.

What is the ZL-300T contribution to food miles reduction?

ZL-300T enables on-farm and local processing capacity reducing food miles by 50-80 percent for fresh dairy, meat, and produce. Local cooling infrastructure reduces long-distance refrigerated transport requirements. Annual food miles reduction quantified per DEFRA food miles calculation methodology with sustainability impact report.

Why ZL-300T from ZILLION

ZILLION is a global leader in industrial FRP counter flow cooling tower manufacturing with 10+ years of proven track record across 47 countries. For Agriculture Food Processing buyers evaluating cooling equipment suppliers, ZILLION delivers distinct advantages:

  • FDA FSMA Preventive Controls compliance with HACCP integration and PCQI training certificate for FDA inspection support
  • HTST pasteurization pre-cooling design with 35 percent chiller energy savings versus single-stage configuration in dairy processing
  • USDA dairy plant inspection support with 3-A sanitary standards documentation and PMO Appendix H compliance certification
  • EHEDG Doc 2 and Doc 8 hygienic design certification for European beverage production and dairy processing market access
  • GFSI FSSC 22000, SQF, BRC, IFS certification support with supplier verification program records and annual factory audit documentation

Contact ZILLION for ZL-300T quotation, technical submittal package, and reference customer contacts in your industry:
Leika Li Tel / WhatsApp: +86 185 2053 2504 | Email: leika@gdzillion.cn
Hendrix Lee Tel / WhatsApp: +86 156 0223 2700 | Email: hendrix@gdzillion.cn
Address: No. 2 (103B), Yian Industrial Zone, Fenggang Town, Dongguan City, Guangdong Province, China
Online Inquiry: https://zillionchiller.com/contact-us_d2

The ZL-300T 300-ton counter flow cooling tower is available in 10 perspective-specific configurations covering different buyer priorities. Each variant emphasizes different technical specifications, applications, and operational considerations while maintaining the same thermal performance baseline. Buyers can compare all ZL-300T variants:

ZILLION manufactures a complete range of industrial process cooling equipment for plastics processing, HVAC, data center, pharmaceutical, and food processing applications. Buyers specifying the ZL-300T cooling tower often pair it with complementary ZILLION products:

ZL-CT Cooling Tower Resources, Variants and ZILLION Articles

Buyers evaluating the ZL-300T cooling tower can reference ZL-CT cooling tower product variants, ZILLION cooling tower industry articles, and complementary ZILLION industrial equipment resources. The ZL-CT series includes square counter flow, round counter flow, and 60T to 500T capacities for industrial process cooling applications:

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