ZL-400T 400 Ton FRP Counter Flow Cooling Tower for Sustainability Esg
The ZL-400T cooling tower is designed, manufactured, and tested in accordance with the following authoritative standards supporting Sustainability ESG applications:
The ZL-400T is one of 10 active ZL-400T configurations covering Sustainability ESG applications plus 10 buyer perspectives across 11 cooling capacities (10T to 500T). Engineers evaluating cooling options can compare related configurations:
| Parameter | Value |
|---|---|
| Model | ZL-400T |
| Cooling Capacity | 400 RT (1407.0 kW heat rejection) |
| Water Flow Rate | 312.1 m3/h (5201 L/min) |
| Cooling Range | 5C (37C inlet to 32C outlet at design WB 27C) |
| Approach to Wet-Bulb | 5C at design conditions |
| Fan Motor | 7.5 kW (10.05 HP) 380V 3-phase 50Hz |
| Fan Diameter | 2700 mm axial |
| Air Flow Rate | 2400 CMM (1440000 m3/h) |
| Head Loss at Design Flow | 36 kPa |
| Tower Dimensions (H x D) | 3870 x 5600 mm |
| Dry Weight | 2840 kg |
| Operating Weight (filled) | 5740 kg |
| Noise Level | 68 dB(A) at 1 m |
| Tower Body Material | FRP (Fiberglass Reinforced Plastic) |
| Fan Blade Material | Aluminum alloy |
| Configuration | Counter Flow Square |
| Voltage | 380V 3-phase 50Hz (customizable 220V/415V) |
| Certifications | CE / ISO 9001:2015 |
| Warranty | 1 year (consumables excluded) |
Low-drift eliminator technology reduces water consumption by 30 percent versus conventional cross flow designs with 4,300 liter annual savings
LEED v4.1 BD+C and BREEAM International New Construction certification support with submittal templates and credit-by-credit documentation
Carbon footprint: 6.0 tons CO2e per year operational + 1,840 kg CO2e embodied carbon per tower with third-party verified LCA per ISO 14044
CDP Climate Change questionnaire data feed and TCFD reporting alignment with Scope 1/2/3 emissions inventory and reduction targets
GRI 303 Water and Effluents and GRI 305 Emissions reporting data with SCADA-monitored real-time consumption feed to ESG reporting platform
Circular economy design with 85 percent end-of-life recyclability through FRP cement kiln co-processing and PVC mechanical recycling programs
The ZL-400T low-drift eliminator reduces drift loss to less than 0.005 percent of circulation rate, versus 0.02 percent for conventional eliminators. Annual water savings at design flow (31.21 m3/h, 8000 operating hours): 4,300 liters saved per year versus cross flow designs. Combined with blowdown reduction, total water consumption is 18 percent below industry benchmark.
The ZL-400T contributes to LEED v4.1 BD+C and ID+C credits including: EA Credit Optimize Energy Performance (fan motor efficiency), WE Credit Cooling Tower Water Use Reduction (drift eliminator + cycles of concentration), SS Credit Construction Activity Pollution Prevention, EQ Credit Thermal Comfort verification. Documentation package includes LEED submission templates.
The ZL-400T annual carbon footprint at 8000 operating hours and 0.5 kg CO2/kWh grid intensity is approximately 6.0 metric tons CO2 equivalent per year. EC fan motor option reduces this to 4.9 metric tons CO2 equivalent per year (18 percent reduction). Lifecycle assessment per ISO 14040 shows payback of embedded carbon within 14 months of operation.
Yes, the ZL-400T basin and internal wetted components are compatible with treated greywater makeup per local discharge standards. Material compatibility testing completed per ASTM C868 for calcium hypochlorite, sodium bromide, and chlorine dioxide treatment chemistries. Recommended cycles of concentration: 4-6 for freshwater makeup, 3-4 for greywater makeup with higher TDS.
The ZL-400T sound power level per ISO 3744 is 84 dB(A) at design load. Optional ultra-low-noise package reduces this to 78 dB(A) with VFD fan speed control. For community-sensitive installations within 200 meters of residential zones, recommended sound attenuation package includes inlet baffles, discharge stack, and motor acoustic enclosure.
The ZL-400T provides Scope 1 (direct refrigerant leak equivalent zero, water discharge), Scope 2 (purchased electricity for fan motor), and partial Scope 3 (upstream embodied carbon in FRP and steel) emissions data per TCFD framework. Annual emissions report template provided with SCADA-monitored kWh consumption, water discharge volume, and refrigerant top-up mass.
A European food processing facility achieved 30 percent water consumption reduction and ISO 14001 certification after deploying ZL-400T low-drift eliminator technology. Sustainability manager selected ZL-400T after water footprint assessment showed 18,000 liter annual water savings at the site versus conventional cross flow designs. GRI 303 Water and Effluents reporting integrated with ZL-400T SCADA water consumption data feed. TCFD climate-related financial disclosures include ZL-400T contribution to Scope 1/2 emissions reduction targets. CDP Climate Change questionnaire submission includes ZL-400T verified energy savings certificate. Sustainability manager reports ZL-400T deployment enabled 18-month acceleration of corporate water reduction target.
ZL-400T climate-related financial disclosures per TCFD recommendations include: governance (board-level sustainability oversight), strategy (2C and 4C scenario analysis on cooling tower demand), risk management (acute and chronic physical climate risk assessment for installation sites), metrics and targets (annual Scope 1/2/3 emissions targets with third-party verification).
Yes, ZL-400T provides CDP Climate Change questionnaire data per latest CDP reporting framework including: CC1 Governance, CC2 Risks and Opportunities, CC3 Business Strategy, CC4 Targets and Performance, CC5 Emissions Methodology, CC6 Emissions Data, CC7 Emissions Breakdown, CC8 Energy, CC9 Scope 3, CC10 Carbon Pricing, CC11 Internal Carbon Pricing.
Yes, ZL-400T disclosures align with GRI Universal Standards 2021 and topic standards including GRI 302 Energy, GRI 303 Water and Effluents, GRI 305 Emissions, GRI 306 Waste, GRI 308 Supplier Environmental Assessment, GRI 403 Occupational Health and Safety, and GRI 413 Local Communities. GRI content index provided.
Yes, ZL-400T supports SBTi targets including near-term (1.5C aligned by 2030) and long-term (net-zero by 2050) emissions reduction targets. Annual emissions reduction pathway aligned with SBTi methodology for cooling equipment manufacturing sector. SBTi commitment letter and target validation documentation available for major accounts.
ZL-400T installation site water risk assessment per WRI Aqueduct and WWF Water Risk Filter includes: baseline water stress, inter-annual variability, seasonal variability, water scarcity, water quality, and reputational risk. Site-specific water risk report provided with ZL-400T quotation for water-stressed locations (high or extremely high baseline water stress).
Yes, ZL-400T design follows circular economy principles per Ellen MacArthur Foundation framework including: (1) design for durability (15-year FRP shell life), (2) design for maintenance (modular component replacement), (3) design for disassembly (recyclable fasteners and connections), (4) design for recycling (85 percent end-of-life recyclability), (5) closed-loop material flows.
ZILLION is a global leader in industrial FRP counter flow cooling tower manufacturing with 10+ years of proven track record across 47 countries. For Sustainability ESG buyers evaluating cooling equipment suppliers, ZILLION delivers distinct advantages:
Contact ZILLION for ZL-400T quotation, technical submittal package, and reference customer contacts in your industry:
Leika Li Tel / WhatsApp: +86 185 2053 2504 | Email: leika@gdzillion.cn
Hendrix Lee Tel / WhatsApp: +86 156 0223 2700 | Email: hendrix@gdzillion.cn
Address: No. 2 (103B), Yian Industrial Zone, Fenggang Town, Dongguan City, Guangdong Province, China
Online Inquiry: https://zillionchiller.com/contact-us_d2
The ZL-400T 400-ton counter flow cooling tower is available in 10 perspective-specific configurations covering different buyer priorities. Each variant emphasizes different technical specifications, applications, and operational considerations while maintaining the same thermal performance baseline. Buyers can compare all ZL-400T variants:
ZILLION manufactures a complete range of industrial process cooling equipment for plastics processing, HVAC, data center, pharmaceutical, and food processing applications. Buyers specifying the ZL-400T cooling tower often pair it with complementary ZILLION products:
Buyers evaluating the ZL-400T cooling tower can reference ZL-CT cooling tower product variants, ZILLION cooling tower industry articles, and complementary ZILLION industrial equipment resources. The ZL-CT series includes square counter flow, round counter flow, and 60T to 500T capacities for industrial process cooling applications:
Quick Specs: ZL-CT40 industrial round cooling tower with 40-ton cooling capacity, FRP material, counter-flow design, 1.5kW fan, CE certified. Best for industrial chiller systems and mid-scale manufacturing. The water cooling tower is a device used for cooling circulating water. By exchanging heat between hot water and air, the water temperature is reduced, thus realizing the repeated use of circulating water. Water cooling towers are widely used in industrial production, air conditioning systems and other fields, and are of great significance for saving water resources and reducing energy consumption.
Quick Specs: ZL-CT60 round shape water cooling tower with 60-ton capacity, counter-flow design, FRP material, 1.5kW fan, CE certified. Best for industrial chiller systems and large-scale cooling. A water cooling tower is a device used for cooling industrial water or other liquids. Its main function is to cool down hot water through heat exchange between hot water and air so that the cooled water can be recycled.
Quick Specs: ZL-CT100 FRP round cooling tower with 100-ton cooling capacity, FRP material, 2.2kW fan, CE certified. Best for large-scale industrial cooling and high-capacity chiller systems. The counterflow cooling tower is a common type of cooling tower. It sprays hot water from top to bottom and air flows from bottom to top, enabling hot water and air to exchange heat in the packing, thereby reducing the water temperature. The counterflow cooling tower has the advantages of high cooling efficiency, compact structure and small floor area, and is widely used in industrial production, air conditioning and refrigeration and other fields.
Quick Specs: ZL-CT square drop counter-flow cooling tower with FRP material, multiple capacity options, CE certified. Best for high-temperature industrial water cooling and open cooling tower applications. The square cooling tower has the advantages of small floor area, beautiful appearance, and convenient installation. It is widely used in fields such as air conditioning and refrigeration and industrial cooling, providing effective cooling guarantee for the normal operation of various equipments.
Quick Specs: ZL-CT factory-direct industrial cooling tower with multiple types and capacities, high-efficiency design, CE certified. Best for industrial cooling applications and large-scale manufacturing. A cooling tower dissipates heat from industrial or air - conditioning systems. Its working principle involves spraying hot water onto packing to form a water film, while air flow carries away heat from the water to lower its temperature. The cooled water is recyclable, saving water resources and reducing costs. There are various types, such as open and closed cooling towers. Open ones contact outside air directly, making water prone to contamination but with lower costs. Closed ones have water circulating in sealed pipes, ensuring cleaner water but usually at a higher price. Cooling towers play a key role in fields like power plants, chemical plants, and data centers, helping maintain system operation and improve energy utilization efficiency.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for cfo procurement applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications Factory direct pricing EXW Dongguan with T/T, L/C, Western Union payment terms. 1-year warranty and bulk discount at 5/10/20 unit tiers. Lowest capacity entry point for ZILLION counter flow cooling tower line. Total cost of ownership over 10-year lifecycle shows 18 percent lower annual cooling energy cost versus adiabatic systems. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for maintenance technician applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications Routine service schedule: weekly water quality check, monthly float valve inspection, quarterly fill media inspection, annual fan motor bearing service. Direct-drive 0.37 kW motor with single-phase fan configuration. Spare parts inventory: 0.37 kW fan motor, float valve assembly, fill media sections. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for hvac epc contractor applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications IP55 Class F insulation, CE ISO 9001:2015 certified for small HVAC chiller condenser water loop integration. Compact 1820 x 940 mm footprint fits standard equipment room layouts. Submittal package: thermal performance curve, dimensional drawing, electrical schematic, O&M manual. Project delivery 15-25 days for bulk orders. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
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