ZL-500T 500 Ton FRP Counter Flow Cooling Tower for Hvac Epc Contractor
HVAC and EPC contractors executing commercial and industrial cooling system projects require cooling tower submittal packages that align with project specification schedules, ASHRAE 90.1 energy compliance requirements, and commissioning protocols. The ZL-500T 500-ton industrial FRP counter flow cooling tower provides the standardized submittal package, factory witness testing documentation, and on-site commissioning support that EPC project schedules require. Standard project timeline from purchase order to commissioned operation is 10-16 weeks depending on configuration, with engineering submittal returned within 5 business days and approval-ready documentation in 2-3 weeks.
The ZL-500T submittal package includes: equipment data sheet (1 page), general arrangement drawing (1 page showing plan view, side view, foundation layout), electrical schematic (1 page showing motor wiring, control panel interface, optional VFD package), piping connection details (1 page showing inlet, outlet, overflow, drain, makeup water connections), structural drawing (1 page showing foundation loads and seismic/wind load specifications), performance curve (1 page showing capacity vs wet-bulb/temperature), specification sheet (2-3 pages including materials of construction, applicable standards, CTI certification statement). Submittal package turnaround: 5 business days from purchase order receipt, 2-3 weeks for custom configurations or non-standard options.
Submittal package review typically addresses: structural compatibility with site foundation design, electrical compatibility with site power distribution, piping interface compatibility with site piping design, controls interface compatibility with site BMS, regulatory compliance with local building codes (CE Machinery Directive, ASHRAE 90.1, IBC, etc.). ZILLION's engineering team supports submittal review clarifications within 24 hours of contractor request.
Standard project timeline from purchase order to commissioned operation: 10-12 weeks for standard ZL-500T configuration (Dongguan manufacturing, sea freight to typical Asia-Pacific or Middle East destinations), 14-16 weeks for non-standard destinations (Americas, Europe, Africa), 12-14 weeks for customized configurations (VFD package, special materials, etc.). Engineering documentation timeline: submittal returned 5 business days post-PO, approval drawings 2-3 weeks post-submittal approval, fabrication release 1 week post-drawing approval, manufacturing 3-4 weeks, factory witness testing 1 week (optional), shipping 2-4 weeks depending on destination, installation 2-4 weeks on site, commissioning 1-2 weeks with factory field engineer support.
Documentation delivery formats: PDF (standard), AutoCAD (DWG) for drawings (available upon request, USD 200 per drawing set), BIM (Revit) models for major components (available for an additional fee, lead time 2 weeks). Operation and maintenance manuals delivered in PDF format with each shipment, including installation manual, commissioning checklist, operation guide, preventive maintenance schedule, spare parts catalog, troubleshooting guide.
The ZL-500T supports ASHRAE Standard 90.1-2019 (and later versions) energy compliance requirements for commercial and industrial cooling systems. Compliance areas: minimum cooling tower fan efficiency per Table 6.8.1C (the ZL-500T exceeds this requirement with 7.5 kW fans rated at 76% peak efficiency), water treatment system compatibility (the ZL-500T supports standard closed-loop water treatment programs), drift eliminator performance (0.001% drift rate exceeds ASHRAE 90.1 requirement of 0.005% maximum), sound power level documentation (ZL-500T measures 92 dB(A) at 1.5m distance, supporting nighttime noise compliance).
CTI Standard 201 (ATC-105) thermal performance certification: each ZL-500T unit is factory-tested per CTI certification protocol, with thermal performance certificate shipped with each unit. Performance testing includes 4 test points covering 80%, 100%, 110%, and 120% of nameplate capacity, with documented drift of less than 3% across the test range. Independent third-party verification available on request (additional USD 1,400 per unit, lead time 4 weeks).
ZILLION provides on-site commissioning support for all ZL-500T installations. Standard commissioning scope: 2-3 days on site per tower, factory field engineer arrival within 5 business days of contractor request, commissioning per ZILLION's 47-point checklist (installation verification, electrical commissioning, controls integration, water system flushing and treatment, fan rotation verification, vibration baseline measurement, CTI performance verification at design conditions, operator training).
Commissioning deliverables: signed commissioning report with all 47 checklist items documented, baseline vibration spectrum for future trend comparison, water chemistry baseline measurement, operator training certificate (signed by both factory engineer and customer representative), warranty registration documentation. Additional post-commissioning support available: 30-day operational follow-up visit, 90-day performance verification visit, annual operational health check (additional fee).
Q1: What is the standard submittal package turnaround?
A1: 5 business days from purchase order for standard configuration.
Q2: Does the ZL-500T support ASHRAE 90.1 compliance?
A2: Yes, all ASHRAE 90.1 compliance areas are supported including minimum fan efficiency, drift eliminator performance, sound levels, and water treatment compatibility.
Q3: Is CTI thermal performance certification included?
A3: Yes, CTI Standard 201 thermal performance certificate is shipped with each ZL-500T unit at no additional cost.
Q4: What commissioning support is available?
A4: Factory field engineer on-site commissioning (2-3 days per tower) is included in the equipment price. Travel and accommodation costs are additional.
Q5: What documentation formats are available?
A5: PDF standard, AutoCAD (DWG) drawings available upon request, BIM (Revit) models available for major components with extended lead time.
Customer Profile: HVAC EPC contractor for mixed-use commercial development district cooling plant expansion.
Project Scope: Four ZL-500T cooling towers delivered, installed, and commissioned within a 12-week project window.
Schedule Execution: The contractor's submittal package was approved within 3 weeks of purchase order, with ZILLION factory witness testing witnessed by the contractor's QC representative at the Dongguan facility. Delivery to the project site in Shenzhen was completed via dedicated flatbed transport within 4 weeks of approval. Installation by the EPC contractor's rigging crew consumed 8 working days per tower including foundation alignment, lift placement, water piping connection, and electrical integration.
Commissioning: Factory commissioning support was provided by a ZILLION field engineer for 2 weeks, supporting the EPC contractor's commissioning agent through CTI Standard 201 thermal performance testing at design conditions, ASHRAE 90.1 fan power verification, and controls integration testing. The entire project from purchase order to operational handover was completed within 11.5 weeks, supporting the developer's certificate of occupancy timeline.
The ZL-500T is one of 110 ZILLION cooling tower configurations covering 10 buyer perspectives across 11 cooling capacities. EPC contractors specifying cooling systems can compare related configurations:
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Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications Bulk procurement with EXW Dongguan factory pricing and discount tiers for wholesale orders. T/T and L/C payment terms available for international buyers. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications Low maintenance design with weekly checks and easy motor service access. Spare parts inventory available for fast replacement and minimum downtime. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications HVAC EPC project submittal with 380V 3-phase IP55 Class F specifications. Compatible with standard HVAC control systems and BMS integration. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
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