ZL-PC1000 High Capacity Plastic Shredder 38kW 1500kg/h Industrial
Large factories running 5-10 injection molding or blow molding lines need crusher equipment that integrates scrap from multiple production lines into a single processing stream. The ZL-PC1000 High Capacity Plastic Shredder delivers 1500 kg/h throughput with multi-line conveyor integration architecture that consolidates scrap from 5+ production lines.
| Model | ZL-PC1000 | Power | 38 kW (50 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 1500 kg/h | Feed Opening | 850 x 510 mm |
| Rotating Blades | 27 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-16 mm | Net Weight | 2000 kg |
| Machine Size (L x W x H) | 2100 x 1600 x 2300 mm | Crushing Chamber | 880 x 540 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA | Noise Level | max 94 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC1000 High Capacity Plastic Shredder integrates scrap from 5+ production lines via dedicated conveyor architecture: 1 main collection conveyor (6-meter, USD 1,800), 5 line conveyors (4-meter each, USD 1,200 each), junction box with diverter valves (USD 800), control panel with line selection (USD 1,500). Total integration: USD 10,500 for typical 5-line configuration.
The 5-line conveyor integration eliminates manual scrap collection from each production line. Each line's sprue and runner scrap drops onto its dedicated conveyor, which carries the scrap to the main collection conveyor that feeds the ZL-PC1000. Production line operators focus on production, not scrap handling.
The ZL-PC1000 High Capacity Plastic Shredder includes automated production line selection via the control panel. The operator selects which production lines feed the crusher at any given time: all 5 lines during peak production, 2-3 lines during shift changes, 0 lines during maintenance windows. The selection prevents crusher overload and enables coordinated production scheduling.
For large factories running 5-10 production lines with variable production schedules, the automated line selection prevents crusher overload (which would cause jams and quality degradation) and enables coordinated production planning. The selection is logged for production tracking and capacity planning.
The ZL-PC1000's multi-line integration consolidates scrap from multiple production lines into a single processing stream. The benefit: unified material flow enables downstream NIR sorting and quality control on the combined stream. Mixed-color or multi-polymer streams from different production lines process together, reducing the color sorting complexity that per-line processing would require.
For large factories with multi-color or multi-polymer production, the consolidated processing reduces sorting complexity by 40-60% vs per-line processing. The downstream NIR sorter handles the consolidated stream at 1500 kg/h, generating higher-purity sorted output than per-line processing could achieve.
For a large factory running 5-10 production lines with combined scrap generation of 800-1500 kg/h, the ZL-PC1000 High Capacity Plastic Shredder with 5-line conveyor integration: USD 8,800 machine + USD 10,500 integration = USD 19,300 first-year cost. Annual revenue at 1500 kg/h x 16 hours x 250 days x USD 700/tonne = USD 4.2 million gross.
Annual operating cost: USD 15,200 electricity + USD 3,840 blade + USD 1,160 bearing service = USD 20,200. Net annual revenue: USD 4.18 million. First-year ROI: USD 4.18 million / USD 19,300 = 217x return. Payback period: 7 days. The 5-line integration pays back faster than the machine itself.
The ZL-PC1000's 2100 x 1600 mm footprint fits within typical large factory floor plans with 5-10 production lines arranged in parallel. The conveyor integration requires 8-12 meter of overhead conveyor routing, typically installed along factory ceiling or wall structure. Most installations complete in 3-5 days with no factory production disruption.
For large factories planning 5-10 line integration, the ZL-PC1000's compact footprint and ceiling-mounted conveyor routing minimize floor space consumption. The integration typically adds 5-8 m² of total floor space (vs 30-50 m² for traditional central processing room approach).
Q: How many production lines can the ZL-PC1000 integrate?
5-10 production lines via multi-line conveyor architecture. The integration supports 5-8 lines per ZL-PC1000 with 30-50% throughput reserve for future expansion.
Q: What is the integration cost for 5-line configuration?
USD 10,500 for typical 5-line configuration (main conveyor, 5 line conveyors, junction box, control panel). Per-line integration cost: USD 2,100.
Q: Can the ZL-PC1000 handle mixed-color or mixed-polymer streams?
Yes, the consolidated multi-line stream processes mixed materials together. Downstream NIR sorting handles the consolidated stream more efficiently than per-line processing, reducing sorting complexity by 40-60%.
Q: What is the typical installation time?
3-5 days for 5-line conveyor integration. Most installations complete without factory production disruption, as integration work occurs during scheduled maintenance windows.
Q: Can the production line selection be automated?
Yes, via the control panel with line selection logic. The operator selects which lines feed the crusher at any time. The selection prevents crusher overload and enables coordinated production scheduling.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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