ZL-PC1000 Industrial Plastic Crusher 38kW 1500kg/h Heavy OEM
Heavy industrial OEM operations producing glass-fiber-reinforced plastics and large molded components need crusher capacity that handles demanding materials without premature wear. The ZL-PC1000 Industrial Plastic Crusher delivers 1500 kg/h throughput with reinforced rotor assembly, hardened steel gearbox, and the 38 kW motor calibrated for heavy OEM service.
| Model | ZL-PC1000 | Power | 38 kW (50 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 1500 kg/h | Feed Opening | 850 x 510 mm |
| Rotating Blades | 27 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-16 mm (customizable) | Net Weight | 2000 kg |
| Machine Size (L x W x H) | 2100 x 1600 x 2300 mm | Crushing Chamber | 880 x 540 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA | Noise Level | max 94 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC1000 Industrial Plastic Crusher achieves 95% uptime availability in 24/7 service (8,300 hours per year out of 8,760). The 5% downtime is split between planned maintenance (3%) and unplanned downtime (2%). This significantly exceeds competitor machines at the same price point, which typically achieve 80-88% uptime availability in heavy OEM service.
For OEM operations running 24/7 with downtime costs of USD 2,000-4,000 per hour, the ZL-PC1000's uptime advantage translates to USD 160,000-320,000 annual downtime cost savings versus competitor machines. The ZL-PC1000's USD 8,800 capital cost is recovered by the uptime advantage alone within the first 50 hours of operation.
The ZL-PC1000's 38 kW motor with Class F insulation (155 degC rating) provides 30-50% longer winding life compared to Class B insulation (130 degC rating) found in most competitor machines. For OEM operations, longer motor life means less frequent rewinding or replacement (every 8-10 years vs 5-7 years for Class B).
The motor rewinding cost for large machines is USD 3,000-5,000 per event. Over 15 years of operation, Class F insulation saves USD 3,000-9,000 per machine compared to Class B. For OEM operations running 3-5 ZL-PC1000 machines, the cumulative savings are USD 9,000-45,000.
The ZL-PC1000's 38 kW motor provides the torque headroom for high-throughput glass-fiber (GF) reinforced plastic processing. The ZL-PC1000 processes 30% GF-PP at 1100-1200 kg/h (vs 800 kg/h for PC800) and 40% GF-PP at 900-1000 kg/h (vs 600 kg/h for PC800). The higher torque reserve handles the increased cutting resistance of fiber-reinforced materials without rotor stall.
For OEM operations producing glass-fiber reinforced parts (automotive structural components, appliance housings, electronic enclosures), the ZL-PC1000's higher throughput on GF materials enables closed-loop recycling that smaller machines cannot support. The USD 8,800 ZL-PC1000 investment is recovered in 1-3 months of GF material recycling savings alone.
Heavy OEM operations generate thick-walled containers (10-15 mm wall HDPE drums, 12-15 mm PP industrial containers) and large molded parts (5-30 kg automotive bumpers, large appliance housings). The ZL-PC1000's 38 kW motor handles these materials at 800-1100 kg/h sustained throughput, faster than most competitor 30 kW machines.
For OEM operations with mixed material streams (thick-walled containers + standard parts + occasional GF-reinforced materials), the ZL-PC1000's torque reserve is the primary advantage. The 47% torque increase from PC700 (22 kW) to ZL-PC1000 (38 kW) enables processing of materials that stall smaller machines, reducing operator intervention and downtime.
The ZL-PC1000 ships with optional 6-meter integration conveyor (USD 1,800) and granulator-feed auger (USD 1,200) for in-line OEM production line integration. The integrated system processes sprues and runners as they exit the molding machine, eliminating manual collection and transport.
For OEM operations running 6-10 injection molding machines producing 200-400 kg/h combined scrap, the integrated ZL-PC1000 system recovers USD 50,000-80,000 annually in virgin resin savings (200-400 kg/h x 16 hours x 250 days x USD 0.5/kg resin savings). The integration cost (USD 11,800 = machine + conveyor + auger) is recovered in 1-2 months of operation.
The ZL-PC1000 features: reinforced rotor shaft (60 mm diameter vs 50 mm standard), heavy-duty bearings (SKF-grade, rated for 12,000 hours), hardened steel gearbox (surface-hardened to 58 HRC), and SKF-grade seals on all rotating interfaces. The reinforced design handles the cyclic loading that heavy OEM service demands.
For OEM operations, the reinforced rotor shaft is the primary durability advantage. The 60 mm shaft diameter provides 44% greater fatigue life than the 50 mm shaft in standard machines, translating to 15+ year service life under 24/7 operation versus 10-12 years for standard machines. The maintenance cost savings over 15 years: USD 5,000-8,000 per machine.
Q: What is the difference between ZL-PC1000 and ZL-PC800 for OEM service?
The ZL-PC1000 is 38 kW with 27 blades and 1500 kg/h throughput. The ZL-PC800 is 30 kW with 24 blades and 1000 kg/h throughput. The ZL-PC1000 has 27% more torque, 50% higher throughput, and better handles glass-fiber materials. For OEM operations below 25,000 tonnes/year, the PC800 is more cost-effective.
Q: Can the ZL-PC1000 process 40% glass-fiber reinforced materials?
Yes, at 900-1000 kg/h sustained throughput with standard SKD-11 blades. For higher-volume GF processing (50%+ glass fiber), the optional carbide-tipped blade upgrade (USD 680) extends blade life by 4-5x.
Q: What is the electrical infrastructure requirement?
38 kW at 380V three-phase draws approximately 72 amps per phase. A 80A breaker with 25 mm squared copper cable from the distribution panel is the minimum specification. Industrial operations running multiple units require dedicated crusher circuit panels.
Q: What is the warranty on heavy OEM service?
1 year on motor, gearbox, and main structural components regardless of operating hours. Bearings and blades are wear items. Warranty is void if blades are run on incompatible materials or if the machine is operated without the specified screen installed.
Q: Is the ZL-PC1000 suitable for 3-shift continuous operation?
Yes, with the standard oil cooler, Class F motor, and reinforced rotor. Most heavy OEM operations achieve 95% uptime availability in 3-shift service. The ZL-PC1000 is designed for true 24/7 heavy industrial operation.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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