ZL-PC1000 Plastic Drum Container Shredder 38kW 1500kg/h Chemical
Mid-size chemical plants receiving 500-1000 drums per day need crusher equipment that handles batch processing with predictable cycle times. The ZL-PC1000 Plastic Drum Shredder delivers 1500 kg/h throughput with calibrated batch processing that matches mid-size chemical facility drum reception patterns.
| Model | ZL-PC1000 | Power | 38 kW (50 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 1500 kg/h | Feed Opening | 850 x 510 mm |
| Rotating Blades | 27 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-16 mm | Net Weight | 2000 kg |
| Machine Size (L x W x H) | 2100 x 1600 x 2300 mm | Crushing Chamber | 880 x 540 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA | Noise Level | max 94 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC1000 Plastic Drum Shredder processes 200L drums at 1300-1500 kg/h throughput, supporting mid-size chemical plant batch processing at 500-1000 drums per day. The 1500 kg/h capacity matches typical mid-size chemical plant drum reception: 2-3 truck deliveries per day, each with 200-400 drums processed in 1-2 hour batches.
For mid-size chemical plants, the ZL-PC1000's batch processing capability enables predictable shift scheduling: morning shift processes overnight drum deliveries, afternoon shift processes afternoon deliveries, evening shift processes final daily deliveries. The predictable scheduling simplifies workforce planning and labor cost management.
The ZL-PC1000 processes 200L drums at 4-12 mm wall thickness range: thin drums (4-6 mm wall) at 1400-1500 kg/h, medium drums (6-8 mm wall) at 1200-1400 kg/h, thick drums (8-12 mm wall) at 1000-1200 kg/h. The wall thickness range covers standard mid-size chemical plant drum inventory.
For mid-size chemical plants processing mixed wall thickness drums, the ZL-PC1000's torque reserve handles the thickest drums without rotor stall. The wall thickness variability is automatically managed by the rotor torque, eliminating operator intervention for wall thickness differences.
The ZL-PC1000 integrates with drum lid removal station: manual drum deheader (USD 280), 2-meter conveyor transfer (USD 400), crush station positioning. The 2-stage workflow (dehead → crush) achieves 1500 kg/h sustained throughput with proper safety compliance.
For mid-size chemical plants, the drum lid removal workflow is essential pre-treatment. The ZL-PC1000's standard rotor is not designed for closed drums - the air pressure inside causes drum rupture during cutting. The dehead station upstream prevents safety incidents.
The ZL-PC1000 supports triple-rinse drum verification: residual chemical testing before crushing (pH meter, conductivity meter, total organic carbon analyzer), rinse verification documentation, drum lot tracking. The verification system ensures only properly rinsed drums enter the crusher, preventing chemical contamination of recycled material.
For mid-size chemical plants, the triple-rinse verification system enables FDA-compliant recycled material output. The verification generates documentation for downstream customers requiring chemical-free recycled material, supporting premium pricing for properly processed drums.
Closed-loop drum recycling recovers HDPE or PP from used drums and reprocesses into new drums at the same facility. The ZL-PC1000 Plastic Drum Shredder produces chips at 12-14 mm screen that feed directly into the drum blow molding line after hot-air drying and color sorting.
For mid-size chemical plants processing 200,000 drums per year (10,000 tonnes), the ZL-PC1000's 1500 kg/h throughput processes the daily input in 2-3 hours. Annual HDPE/PP recovered: 9,000 tonnes (90% recovery), commanding USD 800/tonne vs virgin USD 1,300/tonne. Annual savings: USD 4.5 million. Payback period: 1.5 months.
Q: What is the typical batch processing capacity for mid-size chemical plants?
500-1000 drums per day with 2-3 batches of 200-400 drums. The ZL-PC1000's 1500 kg/h capacity processes each batch in 1-2 hours, supporting predictable shift scheduling.
Q: What is the maximum drum wall thickness?
12 mm wall thickness at 1000-1200 kg/h. The wall thickness range covers standard mid-size chemical plant drum inventory with reliable rotor torque management.
Q: Is the drum lid removal station required?
Yes, mandatory for safe operation. The ZL-PC1000 is not designed for closed drums - the air pressure causes rupture. The dehead station upstream prevents safety incidents and enables 1500 kg/h sustained throughput.
Q: What is the triple-rinse verification?
Pre-crush verification that drums are properly rinsed and chemical-free. The verification enables FDA-compliant recycled material output and premium pricing for downstream customers.
Q: What is the payback period for closed-loop drum recycling?
1-2 months typical payback. The ZL-PC1000 capital cost is recovered in 1-2 months of closed-loop operation due to high HDPE/PP resin savings (USD 500/tonne vs virgin).
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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