ZL-PC1000 Pipe Profile Shredder 38kW 1500kg/h Building Industrial
Building and construction pipe manufacturers producing PVC drainage pipe and HDPE water pipe need crusher equipment that handles the standard 200-600mm diameter range. The ZL-PC1000 Pipe Profile Shredder delivers 1500 kg/h throughput with rotor geometry calibrated for building and construction pipe processing.
| Model | ZL-PC1000 | Power | 38 kW (50 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 1500 kg/h | Feed Opening | 850 x 510 mm |
| Rotating Blades | 27 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-16 mm | Net Weight | 2000 kg |
| Machine Size (L x W x H) | 2100 x 1600 x 2300 mm | Crushing Chamber | 880 x 540 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA | Noise Level | max 94 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC1000 Pipe Profile Shredder processes building and construction pipe at 200-600mm diameter range: thin drainage pipe (3-5mm wall) at 1400-1500 kg/h, medium water pipe (5-8mm wall) at 1200-1400 kg/h, thick sewer pipe (8-12mm wall) at 1000-1200 kg/h. The diameter range covers standard building and construction pipe applications.
For building and construction pipe manufacturers, the ZL-PC1000's diameter range matches the standard construction pipe market. The 200-600mm range covers residential drainage (200mm), commercial drainage (300-400mm), municipal sewer (500-600mm), and water supply pipe (200-400mm) applications.
Building and construction pipe is manufactured in 6-meter standard sections. The ZL-PC1000's 850 x 510 mm feed opening accepts 6-meter pipe sections fed end-on, processing 3-5 sections per minute depending on diameter. The end-on feeding enables continuous processing of construction pipe scrap without pre-cutting.
For construction pipe manufacturers, the 6-meter section processing eliminates the pre-cutting step (USD 3,500-8,000 pre-cut saw) that smaller machines require. The ZL-PC1000's 1500 kg/h throughput processes the daily construction pipe scrap in 3-4 hours of continuous operation.
The ZL-PC1000 processes 3 main construction pipe materials: PVC pipe (1.4-1.5 g/cc density) at 1300-1500 kg/h with dust collection mandatory, HDPE pipe (0.94-0.97 g/cc) at 1200-1400 kg/h with rotor speed control, PP pipe (0.90-0.92 g/cc) at 1000-1300 kg/h with reduced rotor speed.
For construction pipe manufacturers running multiple material types, the ZL-PC1000's standard 1480 rpm motor speed is calibrated for all 3 materials. PVC processing generates the most dust (mandatory dust collection); HDPE processing may require screen cleaning; PP processing generates the cleanest output.
Wood-Plastic Composite (WPC) construction pipe contains 30-50% wood fiber mixed with HDPE or PP, used for outdoor decking substructure and landscape applications. The ZL-PC1000's rotor geometry handles WPC pipe at 800-1000 kg/h, supporting WPC construction pipe manufacturers.
For WPC construction pipe manufacturers, the ZL-PC1000's processing capability enables closed-loop WPC recycling at 50-60% savings on virgin material costs. The WPC pipe market is growing 15-20% annually, driven by outdoor construction and landscaping trends.
Closed-loop construction pipe recycling recovers PVC or HDPE from production scrap and reprocesses into new pipe at the same facility. The ZL-PC1000 Pipe Profile Shredder produces chips at 12-14mm screen that feed directly into the pipe extrusion line after hot-air drying and color sorting.
For building construction pipe manufacturers processing 20,000 tonnes per year of production scrap, the ZL-PC1000's 1400 kg/h throughput processes the daily input in 4-5 hours. Annual material recovered: 18,000 tonnes (90% recovery), commanding USD 500/tonne (PVC) or USD 700/tonne (HDPE) vs virgin USD 900-1,200/tonne. Annual savings: USD 3.6-7.2 million. Payback period: 1-2 months.
Q: What is the maximum pipe diameter the ZL-PC1000 can process?
600mm diameter for direct feed without pre-cutting. The 850 x 510 mm feed opening accepts 6-meter pipe sections fed end-on for diameters up to 600mm.
Q: Can the ZL-PC1000 process PVC construction pipe?
Yes, at 1300-1500 kg/h with dust collection mandatory. The ZL-PC1000 ships with a 200 mm dust collection port that handles construction PVC dust generation.
Q: What is the typical payback for construction pipe manufacturers?
1-2 months typical payback. The ZL-PC1000 capital cost is recovered in 1-2 months of closed-loop operation due to high PVC/HDPE resin savings (USD 400-500/tonne vs virgin).
Q: Can the ZL-PC1000 process WPC composite pipe?
Yes, at 800-1000 kg/h. The WPC construction pipe market is growing 15-20% annually, and the ZL-PC1000's WPC processing capability enables closed-loop WPC recycling.
Q: What screen size for downstream pipe extrusion?
12-14mm screen for direct feed to extrusion lines. Smaller screens (8-10mm) require additional granulation; larger screens (16-18mm) produce coarser chip.