ZL-PC1400A Continuous Industrial Plastic Shredder 55kW 2500kg/h 24/7
Mega-plants running 10-20 production lines 24/7 require crusher equipment with central control room monitoring that aggregates multiple machine statuses for coordinated plant operations. The ZL-PC1400A Continuous Industrial Plastic Shredder delivers 2500 kg/h throughput with 4-sensor monitoring that enables central control room visibility across all plant shredders.
| Model | ZL-PC1400A | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 32 pcs SKD-11 | Fixed Blades | 5 pcs SKD-11 |
| Screen Hole | 8-18 mm | Net Weight | 2800 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 96 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC1400A Continuous Industrial Plastic Shredder includes 4 thermal sensors (motor windings, gearbox oil, main bearings, gearbox housing) that publish status to the central control room via Modbus TCP. The control room operator monitors all plant shredders on a single dashboard: temperature trends, vibration patterns, throughput rates, blade wear estimates.
For mega-plants running 8-12 ZL-PC1400A machines across multiple production halls, the 4-sensor monitoring provides central control room visibility that eliminates the need for floor-level operators at each crusher. The central control room operator can manage 8-12 shredders from a single workstation, reducing labor cost by 60-70% vs traditional floor-level operations.
The ZL-PC1400A's 2500 kg/h throughput supports mega-plant 24/7 operations processing 20,000+ tonnes/year per crusher. Typical mega-plant configuration: 10-12 ZL-PC1400A machines processing 200,000-300,000 tonnes/year of mixed plastic scrap from 15-20 production lines.
For mega-plants, the ZL-PC1400A's mega-scale throughput matches the production volume. The central control room operator coordinates the 10-12 machines, scheduling maintenance windows and routing production scrap streams based on real-time throughput data.
The ZL-PC1400A integrates with central control room architecture: each crusher publishes 48 operating parameters via Modbus TCP, central SCADA system aggregates parameters from all 10-12 machines, control room operator monitors single dashboard showing all plant status. The architecture supports both Siemens WinCC and AVEVA industrial SCADA platforms.
For mega-plant operations, the central control room architecture enables: 1) single-operator management of 10-12 shredders, 2) real-time production scheduling based on crusher status, 3) predictive maintenance coordination across all machines, 4) quality control tracking of recycled material output.
The ZL-PC1400A enables single-operator multi-machine management: 1 central control room operator manages 10-12 ZL-PC1400A shredders across the mega-plant. The operator handles: production scrap routing, machine status monitoring, alert response coordination, maintenance window scheduling, quality control spot checks.
For mega-plant operations, the single-operator multi-machine management reduces labor cost by 80% vs traditional floor-level operations. At USD 25/hour loaded operator cost, the annual saving for replacing 10 floor operators with 1 central operator: USD 432,000/year.
For mega-plants running 24/7 production, the ZL-PC1400A Continuous Industrial Plastic Shredder supports closed-loop recycling at 200,000+ tonnes/year scale. Typical closed-loop configuration: 10-12 ZL-PC1400A machines processing production scrap, finished material sorted by NIR optical sorters, sorted material fed back to upstream compounding lines.
Annual closed-loop value at 200,000 tonnes/year processed and USD 700/tonne recovered resin: USD 140 million gross. Net annual value after processing costs: USD 120 million. The closed-loop economics for mega-plant scale are the strongest business case in industrial plastics manufacturing.
Q: How many ZL-PC1400A machines can a central control room operator manage?
10-12 machines per operator. The central control room dashboard aggregates status from all machines, enabling single-operator multi-machine management.
Q: What is the 4-sensor monitoring advantage?
4 thermal sensors (motor, gearbox oil, bearings, housing) vs 3 sensors on standard machines. The additional sensor enables earlier detection of thermal anomalies and supports predictive maintenance algorithms.
Q: Can the central control room integrate with existing plant SCADA?
Yes, via Modbus TCP. The ZL-PC1400A publishes all 48 operating parameters via Modbus TCP, integrating with Siemens WinCC, AVEVA, Ignition, and other major SCADA platforms.
Q: What is the labor cost saving for mega-plant central control?
80% reduction vs traditional floor-level operations. Replacing 10 floor operators with 1 central operator saves USD 432,000/year per mega-plant.
Q: Can the ZL-PC1400A support 200,000+ tonnes/year closed-loop operations?
Yes, with 10-12 machines in coordinated operation. The ZL-PC1400A's 2500 kg/h throughput and central control room coordination support the largest industrial closed-loop recycling operations.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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