Plastic film processing presents unique challenges compared to rigid plastic: film wraps around rotors, has low bulk density, and requires specialized feeding mechanisms. The ZL-PC300 Plastic Film Crusher delivers 220-300 kg/h throughput with anti-wrap rotor geometry, forced feeding system, and dust collection calibrated for PE/PP film processing.
| Model | ZL-PC300 | Power | 5.5 kW (7.5 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V) | Motor Speed | 1480 rpm |
| Capacity | 220-300 kg/h | Feed Opening | 310 x 220 mm |
| Rotating Blades | 12 pcs SKD-11 | Fixed Blades | 3 pcs SKD-11 |
| Screen Hole | 6-12 mm (customizable) | Net Weight | 300 kg |
| Machine Size (L x W x H) | 1100 x 730 x 1200 mm | Crushing Chamber | 340 x 240 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC | Noise Level | max 85 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
Plastic film processing differs from rigid plastic processing in 5 ways: 1) anti-wrap rotor geometry (curved blade surfaces prevent film adhesion), 2) forced feeding (auger or ram feed compresses low-density film into the rotor), 3) lower bulk density (0.05-0.3 g/cc vs 0.3-0.9 g/cc for rigid), 4) dust generation (film cutting produces static-charged particles), 5) thermal sensitivity (film melts at lower temperatures). The ZL-PC300 is designed for film-specific processing requirements.
For buyers evaluating film processing capability, the ZL-PC300's film-specific design delivers 150-200 kg/h on film (vs 280-300 kg/h on rigid plastics). The throughput reduction is normal and acceptable for dedicated film operations. Mixed film+rigid operations achieve 220-250 kg/h average throughput.
The ZL-PC300 Plastic Film Crusher processes 4 main film types: PE film (agricultural film, packaging film, stretch wrap) at 180-200 kg/h, PP film (woven bags, food packaging) at 160-180 kg/h, multi-layer film (PET/PE laminate, aluminum-coated) at 120-150 kg/h, biodegradable film (PLA, starch-based) at 100-130 kg/h. The throughput differential reflects material density and cutting characteristics.
For film recyclers, the ZL-PC300 handles mixed film streams at 150-180 kg/h average throughput. Dedicated PE film operations achieve 200 kg/h sustained throughput. Multi-layer and biodegradable film processing requires pre-washing for label and adhesive removal.
Film arrives at recycling operations in 3 conditions: wet (from post-consumer collection with food residue and moisture), dry (industrial scrap with low contamination), baled (compressed for transport efficiency). The ZL-PC300 processes each condition differently: wet film requires pre-washing and dewatering (120-150 kg/h), dry film processes directly (180-220 kg/h), baled film requires bale-breaking upstream (200-250 kg/h).
For film recyclers receiving mixed-condition streams, the ZL-PC300's anti-wrap rotor handles the variability. Most operations install upstream sorting (wet vs dry vs baled) to optimize processing throughput. Wet film operations require additional dewatering equipment (USD 3,000-5,000).
Plastic film bulk density is 10-20x lower than rigid plastic (0.05-0.3 g/cc vs 0.3-0.9 g/cc). Low bulk density means more volume per kg processed, requiring larger feed openings and rotor chambers. The ZL-PC300's 310 x 220 mm feed opening is sized for film handling, but volume-limited operations may require pre-compaction.
For film recyclers handling loose film, pre-compaction with a vertical or horizontal baler (USD 5,000-15,000) increases effective throughput by 30-50%. The ZL-PC300 paired with a baler achieves 250 kg/h sustained throughput on loose film streams.
The ZL-PC300's anti-wrap rotor geometry includes 3 design features that prevent film adhesion: 1) curved blade surfaces (radius-ground edges vs flat), 2) reversed blade angle (5-degree reverse pitch vs standard forward pitch), 3) star-cut spacers (rotating elements that disrupt film adhesion). These features combined prevent film wrapping that stalls competitor machines.
For film processing operations, anti-wrap rotor geometry is the primary determinant of operational reliability. Machines without anti-wrap features require manual intervention every 30-60 minutes to clear film wraps. The ZL-PC300's anti-wrap design operates 4-8 hours between interventions, depending on film type.
PE agricultural film (greenhouse cover, mulch film) is one of the largest film waste streams globally. The ZL-PC300 integrates with PE film wash systems that remove soil, pesticide residue, and UV degradation products. The wash system (USD 8,000-15,000 separate) feeds washed film into the ZL-PC300 at 180-200 kg/h.
For agricultural film recyclers, the ZL-PC300+wash system combination produces clean PE flake at USD 400-600/tonne market price. Agricultural film recycling is a high-volume opportunity globally, with 5+ million tonnes of agricultural film waste generated annually. The ZL-PC300's 220 kg/h throughput supports mid-size agricultural film recycling operations.
Q: Can the ZL-PC300 process biodegradable film (PLA, starch-based)?
Yes, at 100-130 kg/h (lower than conventional film). Biodegradable film has lower thermal stability and may require reduced rotor speed. The ZL-PC300's variable frequency drive option (USD 380) enables rotor speed adjustment for heat-sensitive biodegradable materials.
Q: What is the maximum moisture level for film processing?
8% moisture is the practical limit without pre-drying. Above 8% moisture, film sticks to rotor and screen, reducing throughput by 30-50%. Pre-dewatering with a spin dryer (USD 2,500) enables processing at 15-20% moisture.
Q: Can the ZL-PC300 process multi-layer laminated film?
Limited. Multi-layer film with aluminum or metallized layers damages blades and creates sparks (fire risk). Multi-layer film processing requires specialized equipment with spark detection and suppression (USD 8,000+).
Q: What screen size is best for film granulation?
10 mm screen for film baling, 8 mm for film-to-film recycling, 6 mm for film-to-pellet extrusion. The ZL-PC300's standard 8 mm screen optimizes for film-to-film recycling applications.
Q: Is the ZL-PC300 suitable for stretch wrap and shrink film?
Yes. Stretch wrap and shrink film (LDPE/LLDPE) process at 200-220 kg/h. The pre-stretched film has lower bulk density than flat film, requiring careful feed rate control. Most operations use the ZL-PC300 with reduced feed rate for stretch film streams.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
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Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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