PVC pipe processing requires specialized handling due to the chlorine content and pipe geometry. The ZL-PC300 PVC Pipe Crusher delivers 220-300 kg/h throughput with rotor geometry and dust collection calibrated for PVC pipe processing, including the unique requirements of chlorine release management and pipe length handling.
| Model | ZL-PC300 | Power | 5.5 kW (7.5 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V) | Motor Speed | 1480 rpm |
| Capacity | 220-300 kg/h | Feed Opening | 310 x 220 mm |
| Rotating Blades | 12 pcs SKD-11 | Fixed Blades | 3 pcs SKD-11 |
| Screen Hole | 6-12 mm (customizable) | Net Weight | 300 kg |
| Machine Size (L x W x H) | 1100 x 730 x 1200 mm | Crushing Chamber | 340 x 240 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC | Noise Level | max 85 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
PVC pipe wall thickness ranges from 1.6 mm (thin irrigation pipe) to 12 mm (heavy industrial pipe). The ZL-PC300 PVC Pipe Crusher processes thin pipe (1.6-3 mm wall) at 280-300 kg/h; medium pipe (3-6 mm wall) at 240-260 kg/h; thick pipe (6-12 mm wall) at 200-220 kg/h. The wall thickness directly affects cutting torque and throughput.
For PVC pipe recyclers processing mixed wall thickness streams, the ZL-PC300's 5.5 kW motor provides torque reserve for the thickest pipes in the stream. Competitor 4 kW machines stall on 8+ mm wall PVC pipe, requiring pre-cutting. The ZL-PC300 processes full pipe sections without pre-cutting at 200 kg/h sustained throughput.
PVC cutting generates fine dust containing chlorine compounds. Above 50 g/cubic meter concentration, PVC dust is combustible and creates respiratory hazards. The ZL-PC300 ships with a 150 mm dust collection port that connects to a baghouse or wet scrubber (USD 1,800-3,000 separate purchase).
For PVC pipe processing operations, dust collection is mandatory, not optional. Most operations install wet scrubbers that capture PVC dust in water, producing a slurry that is filtered and disposed of as industrial waste. Dry baghouse collection requires explosion-proof design (USD 4,000-6,000) for PVC dust applications.
Standard PVC pipe is manufactured in 6-meter lengths. The ZL-PC300's 310 x 220 mm feed opening accepts pipe sections fed end-on, processing 6-meter sections at 4-5 pieces per minute (depending on diameter). For smaller pipe (20-50 mm diameter), 10-15 pieces per minute.
For PVC pipe recyclers receiving mixed diameter streams, the ZL-PC300's rotor geometry handles diameters from 20 mm to 200 mm without adjustment. Larger diameter pipe (200-400 mm) requires pre-cutting to 1-meter sections; the PC400 or larger with 600 mm feed opening handles large-diameter pipe directly.
Solid PVC pipe cuts cleanly at 240-280 kg/h. Corrugated PVC pipe (drainage, sewer) cuts at 150-180 kg/h due to the air pockets in corrugations that absorb cutting energy. The ZL-PC300's rotor geometry handles both types without screen change, but the throughput differential is substantial.
For PVC pipe recyclers receiving both solid and corrugated pipe, the average throughput is 200-220 kg/h across mixed streams. Dedicated solid-pipe operations achieve 280 kg/h sustained throughput; dedicated corrugated operations achieve 170-180 kg/h. The ZL-PC300 is sized for the mixed-stream average.
PVC window profiles are a specialized sub-stream of PVC pipe recycling, requiring different cutting geometry due to the hollow chamber profile. The ZL-PC300's standard rotor handles window profiles at 180-220 kg/h, slightly below solid PVC pipe throughput. Window profile recycling typically commands premium prices (USD 400-600/tonne vs USD 200-300/tonne for pipe) due to the higher PVC content per kg.
For PVC recyclers targeting window profile streams, the ZL-PC300's 12-blade rotor geometry handles the multi-chamber profile without jamming. Window profile throughput is 80% of solid pipe throughput, but the higher market price (2x solid pipe) makes window profile streams more profitable per kg processed.
PVC processing releases trace chlorine compounds that require ventilation. The ZL-PC300's standard enclosure provides basic containment, but operations processing large volumes require industrial ventilation (USD 2,000-5,000 installation). Ventilation specifications: 15-20 air changes per hour in the processing room, exhaust ducted to outdoor atmosphere above roof level.
For PVC pipe processing operations, worker safety equipment includes: dust masks (N95 or P100), safety glasses, gloves for handling sharp pipe edges. The ZL-PC300's operator interface positions the feed opening below shoulder height to prevent reaching into the rotor. Emergency stop button accessible from feed side stops the rotor within 3 seconds.
Q: What dust collection system is required for PVC pipe crushing?
Wet scrubber (USD 1,800-3,000) or explosion-proof dry baghouse (USD 4,000-6,000). The ZL-PC300 ships with a 150 mm dust collection port. Dust collection is mandatory for PVC processing above 100 kg/h to prevent combustible dust accumulation.
Q: Can the ZL-PC300 process PVC window profiles?
Yes, at 180-220 kg/h. Window profile multi-chamber geometry cuts cleanly with the standard 12-blade rotor. Window profile recycling commands premium prices (USD 400-600/tonne) due to higher PVC content per kg.
Q: What is the maximum PVC pipe diameter?
200 mm diameter for direct feed without pre-cutting. Larger diameters (200-400 mm) require pre-cutting to 1-meter sections. The PC400 or larger with 600 mm feed opening handles larger diameter pipe directly.
Q: Is the ZL-PC300 suitable for chlorinated PVC (CPVC)?
Yes. CPVC has higher chlorine content but processing requirements are similar to standard PVC. The ZL-PC300's dust collection and ventilation specifications apply equally to CPVC processing.
Q: What is the typical payback period for a PVC pipe crusher?
For a 500 tonnes/year PVC pipe recycling operation: 6-10 months. The ZL-PC300 represents 10-15% of total PVC recycling line capital cost (USD 1,050 of USD 8,000-12,000 total equipment cost including wash, separation, and pelletizing).
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
IPv6 network supported
English 
English
español
العربية
