ZL-PC400 Heavy Duty Plastic Shredder 7.5kW Industrial Grade | ZILLION
Heavy industrial plastic processing operations need shredder durability that withstands continuous service on demanding materials. The ZL-PC400 Heavy Duty Plastic Shredder delivers 400-500 kg/h throughput with reinforced rotor assembly, hardened steel gearbox, and the SKD-11 blade system that heavy industrial applications require for 24/7 service.
| Model | ZL-PC400 | Power | 7.5 kW (10 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V) | Motor Speed | 1480 rpm |
| Capacity | 400-500 kg/h | Feed Opening | 380 x 320 mm |
| Rotating Blades | 15 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-14 mm (customizable) | Net Weight | 450 kg |
| Machine Size (L x W x H) | 1200 x 850 x 1400 mm | Crushing Chamber | 410 x 340 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA | Noise Level | max 86 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC400 Heavy Duty Plastic Shredder features: reinforced rotor shaft (50 mm diameter vs 40 mm standard), heavy-duty bearings (SKF-grade, rated for 12,000 hours), hardened steel gearbox (surface-hardened to 58 HRC), and SKF-grade seals on all rotating interfaces. The reinforced design handles the cyclic loading that heavy industrial service demands.
For heavy industrial applications, the reinforced rotor shaft is the primary durability advantage. The 50 mm shaft diameter provides 56% greater fatigue life than the 40 mm shaft in standard machines, translating to 15+ year service life under 24/7 operation versus 8-10 years for standard machines.
The ZL-PC400's 15 SKD-11 rotating blades deliver 800-1200 hour edge retention under heavy-duty service conditions. The longer blade life compared to standard machines (600-800 hours) reflects the higher torque reserve and slower wear rate per kg processed at heavy industrial throughput.
For heavy industrial applications, the blade replacement schedule is every 4-6 weeks at 24/7 operation. Blade cost per set: USD 280 for 15-blade set. Annual blade cost for 24/7 operation: USD 2,400-3,200. Most operations maintain 2 blade sets in rotation for continuous production during sharpening.
The ZL-PC400's gearbox features hardened steel helical gears with surface-hardened to 58 HRC (vs 55 HRC standard). The higher surface hardness provides 2-3x longer gear life under heavy industrial service. The gearbox is rated for 8.6 kW continuous service (15% above motor rating) with thermal monitoring.
For heavy industrial applications, the hardened gearbox is the primary reliability investment. Gearbox replacement cost is USD 1,800-2,500 (parts + labor). Most heavy industrial applications achieve 15+ year gearbox life with the ZL-PC400 versus 8-10 years for standard gearboxes.
The ZL-PC400's 7.5 kW motor with Class F insulation (155 degC winding temperature rating) enables continuous service at rated load in ambient temperatures up to 40 degC without thermal derating. For heavy industrial applications in tropical climates (35+ degC ambient), Class F insulation is essential.
The Class F motor provides 30-50% longer winding life compared to Class B (130 degC rating). For heavy industrial operations, longer motor life means less frequent rewinding or replacement. The maintenance cost savings over 15 years: USD 1,500-3,000 per machine compared to Class B insulation.
Heavy industrial applications generate thick-walled containers (10-15 mm HDPE/PP drums, large rotomolding products, industrial material handling bins) requiring specialized processing. The ZL-PC400's 7.5 kW motor handles these materials at 250-300 kg/h sustained throughput, faster than most competitor machines at the same price point.
For heavy industrial operations processing thick-walled containers, the ZL-PC400's torque reserve is the primary advantage over 5.5 kW machines. The 36% torque increase from PC300 (5.5 kW) to PC400 (7.5 kW) enables processing of materials that stall smaller machines.
The ZL-PC400 Heavy Duty Plastic Shredder achieves 95% uptime availability in 24/7 heavy industrial service. The 5% downtime is split between planned maintenance (3%) and unplanned downtime (2%). The reinforced design and Class F motor insulation enable sustained operation without premature failure.
For heavy industrial operations, the ZL-PC400's 95% uptime translates to 8,300 operating hours per year. At 450 kg/h average throughput, the ZL-PC400 processes 3,735 tonnes annually. The operational reliability is the primary differentiator from competitor machines that achieve 80-88% uptime in similar service.
The ZL-PC400 Heavy Duty Plastic Shredder serves 3 main heavy industrial applications: 1) chemical industry (chemical containers, drums, IBC processing), 2) marine industry (buoys, floats, marine containers), 3) construction industry (pipes, sheets, profiles). All 3 applications generate thick-walled, durable products requiring specialized processing.
For chemical industry applications, the ZL-PC400 processes HDPE/PP chemical containers at 300-400 kg/h. For marine industry, rotomolded buoys and floats process at 250-350 kg/h. For construction industry, PVC/HDPE pipes and profiles process at 400-500 kg/h. The ZL-PC400's rotor geometry handles all 3 application streams.
Q: What is the maximum uptime availability for the ZL-PC400 heavy duty?
95% in 24/7 heavy industrial service (8,300 hours/year). The reinforced rotor assembly, Class F motor, and hardened gearbox enable sustained operation. Competitor machines achieve 80-88% uptime availability in similar service.
Q: Can the ZL-PC400 process chemical containers with residual chemicals?
No. Residual chemicals must be drained and containers rinsed before shredding. Triple-rinse with verification testing is standard practice for chemical container recycling.
Q: What is the warranty on heavy industrial service?
1 year on motor, gearbox, and main structural components. Bearings and blades are wear items. Warranty is void if blades are run on incompatible materials or if the machine is operated without the specified screen installed.
Q: Is the ZL-PC400 suitable for 3-shift continuous operation?
Yes, with the standard oil cooler, Class F motor, and reinforced rotor. Most heavy industrial operations achieve 95% uptime availability in 3-shift service. The ZL-PC400 is designed for true 24/7 heavy industrial operation.
Q: Can the ZL-PC400 process metal-reinforced plastic?
Limited. Metal reinforcement (inserts, threaded fittings) damages blades and rotor. Metal inserts must be removed before shredding. Most operations use magnetic separator upstream to capture any metal contamination.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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