ZL-PC500 Large Plastic Crusher 11kW 600-800kg/h Industrial | ZILLION
The ZL-PC500 Large Plastic Crusher delivers industrial-scale throughput of 600-800 kg/h at 11kW motor power with 15 SKD-11 rotating blades-suitable for regional recycling hubs, export-oriented recyclers, and large industrial operations processing 100-200+ tons of plastic waste per month. Compared to the smaller ZL-PC400 (7.5kW, 400-500 kg/h), the PC500 offers 50% higher throughput at 32% higher capital cost, making it the optimal choice when single-shift throughput exceeds 500 kg/h or when two-shift operation is required.
PC500's 510x270mm oversized feed opening handles the largest bulky items that smaller machines cannot accept without pre-shredding: whole 200L drums (no pre-cutting required), large plastic pallets, automotive bumpers, and major appliance housings. The 15-blade SKD-11 cutting system maintains consistent particle size at the higher throughput, while the 11kW motor provides the torque reserve needed for sustained 16-24 hour/day industrial operation.
| Parameter | Value |
|---|---|
| Model | ZL-PC500 |
| Motor Power | 11 kW (3-phase, custom voltage available) |
| Capacity | 600-800 kg/h sustained (PET bottle flakes, <5% moisture) |
| Rotating Blades | 15 pcs SKD-11 (HRC 60-62) |
| Fixed Blades | 2 pcs SKD-11 (matched set) |
| Feed Opening | 510 x 270 mm (handles large plastic pallets, 200L drums whole) |
| Screen Mesh | 10mm default (6/8/12/14/16/18/20mm interchangeable) |
| Rotor Speed | 500 RPM (low-speed high-torque for clean cuts) |
| Noise Level | Max 85 dB at 1m |
| Net Weight | 600 kg |
| Machine Size | 1450 x 1020 x 1500 mm |
| Power Supply | 3-phase 380V/50Hz (220V/415V/440V/480V custom available) |
| Compliance | CE, ISO 9001, IEC 60204-1 |
Buyers comparing PC500 against smaller ZL-PC models should understand the throughput scaling and where each machine class fits best:
| Metric | ZL-PC250 | ZL-PC300 | ZL-PC400 | ZL-PC500 |
|---|---|---|---|---|
| Motor Power | 4 kW | 5.5 kW | 7.5 kW | 11 kW |
| Max Throughput | 220 kg/h | 300 kg/h | 500 kg/h | 800 kg/h |
| Feed Opening (mm) | 260x200 | 310x220 | 410x250 | 510x270 |
| Rotating Blades | 6 pcs SKD-11 | 9 pcs SKD-11 | 12 pcs SKD-11 | 15 pcs SKD-11 |
| Net Weight | 200 kg | 300 kg | 360 kg | 600 kg |
| FOB Price | \$800 | \$1,050 | \$1,250 | \$1,650 |
| Per-Ton Capital Cost* | \$3.64 | \$3.50 | \$2.50 | \$2.06 |
| Best Application | Small workshops | Mid-size recycling | Regional hubs | High-volume industrial |
*Per-ton capital cost = FOB price / max throughput. Lower = more capital-efficient.
Key insight for capital buyers: PC500 has the lowest per-ton capital cost of the ZL-PC line at \$2.06/ton (vs \$3.50-3.64 for PC250/PC300). For high-volume recycling operations processing 100+ tons/month, PC500's per-ton economics are 30-40% better than smaller machines. The PC400 sits in the middle as the versatile mid-range workhorse.
Based on 2024-2026 shipment data, the ZL-PC500 Large Plastic Crusher is most frequently specified by these high-volume operations:
These buyers prioritize throughput-per-dollar and the ability to handle varied bulky items at industrial pace. They typically compare PC500 against: (a) two PC400s in parallel (similar throughput, similar labor, lower floor space efficiency); (b) European industrial granulators (USD 5,000-15,000, 3-5x higher capital cost); (c) light-duty machines with frequent breakdowns.
Realistic monthly P&L for a single-PC500 high-volume recycling hub operating at 80% capacity (200 tons of mixed PET/HDPE/PP processed per month):
| Item | Calculation | Monthly (USD) |
|---|---|---|
| Revenue (Sorted PET/HDPE Flake Sales) | 200t x \$300/ton (sorted clean flake avg) | +60,000 |
| Tipping Fees (where applicable) | Variable: \$0-80/ton | +0 to +16,000 |
| Material Cost (buying scrap) | 200t x \$40/ton (subsidized source) | -8,000 |
| Electricity (PC500) | 11kW x 24h x 25d x \$0.10/kWh | -660 |
| Labor (2 operators + 2 sorters) | 4 x \$8/h x 24h x 25d | -19,200 |
| Blade Replacement | \$750 blade set / 12 months | -63 |
| Transport / Overhead | Baling + trucking + rent | -4,000 |
| Net Monthly Profit (with tipping fees) | Single PC500 hub (2 shifts, sorted flake) | +28,077 to +44,077 |
| Net Monthly Profit (without tipping) | Single PC500 hub (2 shifts, no tipping) | +28,077 |
| Payback Period | ZL-PC500 investment (\$1,650) / monthly profit | < 1 week |
Regional variations: High-volume recycling hubs in Southeast Asia (export to China), East Africa (export to Asia), and Latin America (domestic rPET demand) typically run \$300-500/ton net margin on sorted flake. Sub-Saharan Africa hubs can achieve \$400-700/ton for export-grade material.
Based on 2024-2026 buyer data, the ZL-PC500 Large Plastic Crusher is most frequently specified by:
Q1: How does the ZL-PC500 compare to running two ZL-PC400s in parallel?
Single PC500 delivers 600-800 kg/h vs two PC400s at 800-1000 kg/h combined. The PC500 advantages: lower capital (\$1,650 vs \$2,500), single operator, smaller floor space. The 2x PC400 advantages: redundancy (one can fail without halting operations), slightly higher max throughput. For most high-volume operations, PC500 is preferred unless redundancy is critical.
Q2: What's the maximum daily throughput for a single ZL-PC500?
At 80% capacity utilization (640 kg/h average), a single PC500 can process 5.1 tons in an 8-hour shift, 10.2 tons in 16 hours, or 15.4 tons in 24 hours. For 25 working days/month: 130-385 tons monthly theoretical maximum. Real-world with material handling and downtime: 100-300 tons/month.
Q3: Can the PC500 process PVC pipes and profiles at full throughput?
PC500 handles rigid PVC at 450-600 kg/h (vs 600-800 for PET/HDPE/PP). PVC's chlorine content reduces blade life by 20-30%. For dedicated large-diameter PVC pipe crushing, see the ZL-PC500 Plastic Pipe Crusher variant.
Q4: How long do the 15 SKD-11 blades last in continuous operation?
SKD-11 blade life on PC500: 1200-2200 hours for PET/HDPE/PP clean streams, 700-1200 hours for PVC/ABS with additives, 500-900 hours for glass-filled materials. 15-blade design provides 60 cutting edges (rotate 4x per blade = 240 effective cutting edges) for extended service life.
Q5: What is the FOB price and MOQ for the ZL-PC500?
FOB price is USD 1,650 per set. MOQ: 1 set. Volume discounts: 5+ sets (3-5% off), 10+ sets (5-7% off), 20+ sets (8-10% off) for distributors and large recyclers.
Q6: Does the ZL-PC500 require special electrical installation?
PC500 requires 3-phase 380V/50Hz standard (220V/415V/440V/480V available). For continuous operation, dedicated 32A circuit recommended. Most industrial buildings have 3-phase available.
Q7: Can the ZL-PC500 handle contamination like food residue and small metal caps?
Yes. PC500 handles real-world recycling streams. Food residue and labels pass through without issue. Small metal caps (PP/HDPE) pass through. Larger metal objects should be removed upstream via magnetic separator.
Q8: What is the warranty and after-sales support?
1-year warranty on the crusher (blades and wearing parts excluded). Spare parts inventory at Dongguan warehouse-ships within 3-5 days by air freight, 25-30 days by sea. Technical support via WhatsApp/email. On-site commissioning available for orders of 3+ units.
Q9: How loud is the ZL-PC500 during operation?
Maximum 85 dB at 1 meter. Standard hearing protection sufficient. For noise-sensitive environments, consider sound-dampening enclosure.
Q10: What maintenance schedule does the ZL-PC500 require?
Daily: 15-20 min (chamber cleaning, visual inspection). Weekly: 30 min (deep cleaning, screen check). Monthly: 1-2 hours (V-belt tension, bearing check, screen rotation). Every 6 months: 4-6 hours (blade rotation or replacement, gearbox oil change).
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
IPv6 network supported
English 
English
español
العربية
