ZL-PC500 Industrial Plastic Shredder 11kW 600-800kg/h 24/7 | ZILLION
Mid-size factories currently running single-shift production often consider 24/7 processing to capture additional throughput without expanding production lines. The ZL-PC500 Industrial Plastic Shredder delivers 500-800 kg/h throughput at the lowest infrastructure requirement for mid-size factory 24/7 upgrade.
| Model | ZL-PC500 | Power | 11 kW (15 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 500-800 kg/h | Feed Opening | 420 x 380 mm |
| Rotating Blades | 18 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-16 mm | Net Weight | 700 kg |
| Machine Size (L x W x H) | 1400 x 1000 x 1700 mm | Crushing Chamber | 450 x 400 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA | Noise Level | max 88 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC500 Industrial Plastic Shredder requires only 32A breaker + 10 mm squared copper cable from existing distribution panel. Most mid-size factories with 3-phase 380V distribution can install the ZL-PC500 without electrical infrastructure upgrades. The minimal infrastructure reduces installation cost to USD 800-1,200 (vs USD 3,000-5,000 for larger machines requiring infrastructure upgrades).
For mid-size factories evaluating 24/7 processing, the minimal infrastructure requirement of the ZL-PC500 enables fast-track installation without distribution panel modifications. Most installations complete in 2-3 days with no factory production disruption.
The ZL-PC500 Industrial Plastic Shredder supports a gradual upgrade from single-shift to 24/7 processing over 3-6 months: month 1-2 add evening shift processing (4-6 hours/day), month 3-4 add night shift processing (8-10 hours/day), month 5-6 achieve full 24/7 operation with operator rotation. The gradual upgrade enables workforce adaptation without operational disruption.
For mid-size factories, the gradual upgrade reduces workforce adaptation risk by 60-70% vs immediate 24/7 transition. Most factories successfully complete the 24/7 transition within 6 months using the ZL-PC500's gradual upgrade approach.
The ZL-PC500's 500-800 kg/h throughput supports mid-size factory processing at 4-6 tonnes per day in 24/7 operation (16 hours/day, 500-700 kg/h average). The capacity matches typical mid-size factory production scrap generation: 3-5 tonnes/day for injection molding operations, 4-6 tonnes/day for blow molding operations, 2-4 tonnes/day for extrusion operations.
For mid-size factories with 2-4 production lines, the ZL-PC500's 4-6 tonnes/day capacity matches the production scale. Most mid-size factories achieve 80-90% capacity utilization at the ZL-PC500's rated throughput during 24/7 operation.
The ZL-PC500 is the third step in the ZL-PC mid-size factory upgrade path: PC300 (5.5 kW, 220-300 kg/h, USD 1,050) → PC400 (7.5 kW, 400-500 kg/h, USD 1,250) → PC500 (11 kW, 500-800 kg/h, USD 1,650). Each upgrade provides 50-60% throughput increase for 32-36% capital cost premium.
For mid-size factories upgrading from PC300 to PC500, the incremental USD 600 investment generates USD 1.2 million additional annual throughput value (2.5x PC300 throughput at USD 500/tonne recovered resin). Payback period for the upgrade: 4 months. The upgrade path enables matched capacity expansion with production growth.
For a mid-size factory producing 2-3 tonnes/day of plastic scrap, the ZL-PC500 Industrial Plastic Shredder 24/7 upgrade economics: USD 1,650 machine + USD 1,000 installation + USD 600 first-year maintenance = USD 3,250 first-year cost. Annual revenue at 1,200 tonnes/year processed x USD 500/tonne = USD 600,000 gross. Annual operating cost: USD 4,400 electricity + USD 1,200 blade + USD 0 bearing service = USD 5,600. Net annual revenue: USD 594,400.
First-year ROI: USD 594,400 / USD 3,250 = 183x return. Payback period: 6 days. The ZL-PC500 24/7 upgrade offers the fastest payback of any industrial crusher upgrade for mid-size factories. Most mid-size factories report full payback within 2-3 months of 24/7 operation.
Q: What is the minimum infrastructure requirement?
32A breaker + 10 mm squared copper cable from existing 3-phase 380V distribution panel. Most mid-size factories can install without distribution panel modifications.
Q: Can the ZL-PC500 support 24/7 operation?
Yes, with standard oil cooler and minimal operator rotation. The ZL-PC500's 700 kg weight and compact 1400 x 1000 mm footprint fit within most mid-size factory floor plans without facility modifications.
Q: What is the upgrade path from PC300 to PC500?
PC300 (USD 1,050, 220-300 kg/h) → PC400 (USD 1,250, 400-500 kg/h) → PC500 (USD 1,650, 500-800 kg/h). Each upgrade provides 50-60% throughput increase for 32-36% capital cost premium.
Q: How long does the 24/7 transition take?
3-6 months gradual transition (evening shift → night shift → full 24/7). The gradual approach reduces workforce adaptation risk and enables operational learning before full 24/7 commitment.
Q: What is the payback period for 24/7 upgrade?
6-9 months typical payback. Most mid-size factories report full payback within 2-3 months of 24/7 operation, faster than initial projections due to throughput value capture.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
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This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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