ZL-PC500 Plastic Crusher Machine 11kW 600-800kg/h Industrial Class | ZILLION
The ZL-PC500 Plastic Crusher Machine is the versatile, general-purpose solution for buyers searching for "plastic crusher machine" who need industrial-class throughput at accessible pricing. Its 11kW motor with 15 SKD-11 rotating blades handles diverse plastic waste streams at 600-800 kg/h-from post-consumer bottles to industrial scrap, from rigid containers to bulky items-making it the default choice for buyers who want one machine that handles everything.
Unlike specialized variants (drum crusher, pallet crusher, pipe crusher) optimized for specific applications, the ZL-PC500 General delivers balanced performance across all common plastic crushing tasks. For buyers with mixed or evolving needs, this versatility eliminates the cost and complexity of multiple specialized machines.
| Parameter | Value |
|---|---|
| Model | ZL-PC500 |
| Motor Power | 11 kW (3-phase, custom voltage available) |
| Capacity | 600-800 kg/h sustained (PET bottle flakes, <5% moisture) |
| Rotating Blades | 15 pcs SKD-11 (HRC 60-62) |
| Fixed Blades | 2 pcs SKD-11 (matched set) |
| Feed Opening | 510 x 270 mm (handles large plastic pallets, 200L drums whole) |
| Screen Mesh | 10mm default (6/8/12/14/16/18/20mm interchangeable) |
| Rotor Speed | 500 RPM (low-speed high-torque for clean cuts) |
| Noise Level | Max 85 dB at 1m |
| Net Weight | 600 kg |
| Machine Size | 1450 x 1020 x 1500 mm |
| Power Supply | 3-phase 380V/50Hz (220V/415V/440V/480V custom available) |
| Compliance | CE, ISO 9001, IEC 60204-1 |
The ZL-PC500 General Plastic Crusher Machine is designed for buyers who need one machine that handles diverse plastic crushing applications:
Versus Specialized Variants: The ZL-PC500 General delivers 90-95% of the performance of specialized variants (Drum Crusher, Pallet Crusher, Pipe Crusher) for typical applications, with the advantage of handling diverse materials without reconfiguration. For operations with single dominant material (>80% of throughput), specialized variants offer marginal performance gains. For most operations with mixed or evolving needs, the General is the optimal choice.
The "plastic crusher machine" search term captures a broad buyer audience. Based on 2024-2026 buyer data, these searches typically come from:
| Search Intent | Typical Buyer | Why PC500 General |
|---|---|---|
| Starting recycling business | New recycling entrepreneurs | One machine handles various incoming materials |
| Expanding existing recycling | Existing recyclers adding capacity | Higher throughput without specialization |
| In-house manufacturing scrap | Manufacturers with mixed scrap | Handles varied part geometries |
| Waste management operations | Waste management companies | Mixed stream handling capability |
| Export recycling | Export-oriented recyclers | Versatility for varied incoming material |
| Scrap trading | Scrap brokers and traders | Handles whatever comes through the door |
For buyers with mixed-stream recycling operations, the ZL-PC500 General delivers balanced economics:
| Cost Component | Calculation | Monthly 100t (USD) |
|---|---|---|
| Revenue (Mixed Clean Flake) | 100t x \$240/ton (mixed clean flake avg) | +24,000 |
| Material Cost | 100t x \$30/ton (subsidized source) | -3,000 |
| Electricity (PC500) | 11kW x 16h x 25d x \$0.10/kWh | -440 |
| Labor (2 operators + 1 sorter) | 3 x \$8/h x 16h x 25d | -9,600 |
| Blade Replacement | \$750 blade set / 12 months | -63 |
| Transport / Overhead | Baling + trucking + rent | -2,500 |
| Net Monthly Profit | Single PC500 versatile operation | +8,397 |
| Payback Period | \$1,650 / \$8,397 monthly profit | < 1 week |
Based on 2024-2026 buyer data, the ZL-PC500 General Plastic Crusher is most frequently specified by:
Buyers evaluating the ZL-PC500 General should use this decision framework to determine if a specialized variant is more appropriate:
| Material Mix Profile | Recommended Variant | Rationale |
|---|---|---|
| Mixed post-consumer + industrial | PC500 General | Versatility matters most |
| Mostly PET/HDPE containers | PC500 General | General delivers full performance |
| Mostly 200L drums | PC500 Drum Crusher variant | Specialized throughput gain |
| Mostly plastic pallets | PC500 Pallet Crusher variant | Specialized throughput gain |
| Mostly large pipes | PC500 Pipe Crusher variant | Specialized throughput gain |
| Mostly automotive bumpers | PC500 General | General handles bulky items well |
| Mostly thin-wall bottles | Smaller PC400 sufficient | Save \$400 with right-sized machine |
| Varied, evolving streams | PC500 General | Adaptability is critical |
| Multi-site operations | PC500 General | Different sites have different materials |
Decision Rule: If your single dominant material type exceeds 80% of throughput, consider a specialized variant for marginal gains. If your material mix is varied or evolving, the PC500 General is the optimal choice.
The ZL-PC500 General handles a comprehensive range of plastic materials:
Buyers searching for "plastic crusher machine" typically need guidance on which machine class fits their operation. This decision tree helps narrow down based on volume, material mix, and application:
| Decision Point | Low (< 100 kg/h) | Mid (100-500 kg/h) | High (500-1000 kg/h) | Industrial (1000+ kg/h) |
|---|---|---|---|---|
| Recommended model | ZL-PC180/250 | ZL-PC300/400 | ZL-PC500/600 | ZL-PC800/1000/1400B |
| Power | 2.2-4 kW | 5.5-7.5 kW | 11-15 kW | 18-50+ kW |
| Price range | \$630-800 | \$1,050-1,250 | \$1,650-2,000 | \$3,500-15,000 |
| Typical buyer | Small workshops | Mid-size recycling | Regional hubs | Major industrial |
| Monthly tonnage | < 20 t/mo | 20-100 t/mo | 100-300 t/mo | 300+ t/mo |
| Typical daily use | 2-4 hours | 4-12 hours | 8-24 hours | 16-24 hours |
Special Cases:
The ZL-PC500 General Plastic Crusher handles a comprehensive range of plastic materials. Detailed compatibility:
| Material Category | Specific Materials | Throughput | Blade Life Impact | Notes |
|---|---|---|---|---|
| PET (post-consumer) | Bottles, trays, strapping | 600-800 kg/h | Baseline | Most common |
| HDPE (post-consumer) | Bottles, jugs, containers | 600-800 kg/h | Baseline | Most common |
| PP (industrial) | Caps, closures, containers | 600-750 kg/h | -10% | Common |
| PVC | Bottles, pipes, profiles | 450-600 kg/h | -30 to -40% | Chlorine reduction |
| ABS | Electronic housings, toys | 550-700 kg/h | -15% | Styrene content |
| PS (rigid) | Cups, cases,成型 parts | 500-650 kg/h | -15% | Brittle material |
| PA (Nylon) | Engineering parts | 450-550 kg/h | -25% | Tough material |
| PC (Polycarbonate) | Bottles, sheets | 500-650 kg/h | -20% | Engineering |
| Glass-filled (PA/PC/PBT) | 15-30% glass fiber | 300-450 kg/h | -60% | Abrasive, hard on blades |
Material Identification Tip: For mixed streams, the resin identification code (1=PET, 2=HDPE, 3=PVC, 4=LDPE, 5=PP, 6=PS, 7=Other) provides quick visual identification. Most consumer plastics carry this code on the bottom or side.
Q1: What's the difference between the PC500 General and specialized variants (Drum, Pallet, Pipe)?
General delivers 90-95% of specialized variant performance for typical applications. Specialized variants are optimized for specific material types with marginal performance gains (5-10% throughput improvement). For most operations with mixed or evolving needs, the General is the optimal balance.
Q2: Can the PC500 General handle the same materials as the smaller PC300/PC400?
Yes, and at higher throughput. PC500 handles all materials that PC300/PC400 process, plus bulkier items (large pallets, big drums, large-diameter pipes) that smaller machines cannot handle. The PC500 is essentially a higher-capacity version of the same basic crushing technology.
Q3: How versatile is the PC500 for changing material inputs?
Very versatile. Screen changes (90 seconds) allow quick adaptation between material types. Blade rotation/replacement adapts to different wear patterns. Most operators can switch between PET bottles, HDPE containers, and mixed industrial scrap within 15 minutes.
Q4: What is the FOB price and MOQ for the ZL-PC500 Plastic Crusher Machine?
FOB price is USD 1,650 per set. MOQ: 1 set. Volume discounts: 5+ sets (3-5% off), 10+ sets (5-7% off), 20+ sets (8-10% off) for distributors and large recyclers.
Q5: Does the PC500 require special foundations or installation?
No special foundation required. Place on level concrete floor with 15cm clearance on all sides. Total weight 600 kg is well within standard industrial floor load capacity.
Q6: What training is required for operators?
2-4 hours basic training covers operation, jam clearing, blade rotation, screen changes. We provide operation manual + video. On-site commissioning and training available for orders of 3+ units.
Q7: How long does delivery take?
Standard lead time: 7-15 days for 1-5 units. 20-30 days for 10+ units. Shipping by sea (25-30 days) or air (5-7 days).
Q8: What is the warranty and after-sales support?
1-year warranty on the crusher (blades and wearing parts excluded). Spare parts inventory at Dongguan warehouse-ships within 3-5 days by air freight, 25-30 days by sea. Technical support via WhatsApp/email.
Q9: Can the PC500 be used outdoors?
Yes, with weather protection. Standard PC500 is rated for indoor use. For outdoor installation, add weather cover for electrical panel and motor (~USD 200-400).
Q10: How does the PC500 compare to European industrial crushers?
PC500 delivers 85-90% of premium brand performance at 20-25% of the price. Premium brands (USD 8,000-15,000) offer slightly finer particle size control and more automation, but for most industrial applications, PC500's performance is fully adequate.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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