ZL-PC500 Plastic Crusher Machine 11kW 600-800kg/h Industrial Class | ZILLION
General-purpose industrial plastic processing operations need crusher capacity that handles diverse input streams. The ZL-PC500 Plastic Crusher Machine delivers 600-800 kg/h throughput with the 18-blade SKD-11 rotor and 11 kW motor calibrated for general-purpose industrial applications.
| Model | ZL-PC500 | Power | 11 kW (15 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V) | Motor Speed | 1480 rpm |
| Capacity | 500-800 kg/h | Feed Opening | 420 x 380 mm |
| Rotating Blades | 18 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-16 mm (customizable) | Net Weight | 700 kg |
| Machine Size (L x W x H) | 1400 x 1000 x 1700 mm | Crushing Chamber | 450 x 400 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA | Noise Level | max 88 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC500 Plastic Crusher Machine delivers 600-800 kg/h throughput, suitable for general-purpose industrial operations processing 6,000-10,000 tonnes annually. At 700 kg/h average throughput and 16 hours/day operation, a single ZL-PC500 processes 4,000 tonnes annually.
For general-purpose industrial recycling operations, the ZL-PC500's capacity matches the throughput of large MRFs, large production operations, and mixed-stream recycling facilities. The 11 kW motor provides torque reserve for the variable input streams typical of general-purpose operations.
The 11 kW power class is the industrial standard for general-purpose plastic crushing. The ZL-PC500's 11 kW motor is recognized by industrial buyers as the "industrial workhorse" power class - large enough for sustained throughput, small enough for reasonable capital investment.
For industrial operations evaluating the 11 kW class vs larger 15-22 kW machines, the ZL-PC500 represents the cost-effective choice for general-purpose applications. Larger machines (15-22 kW) are reserved for heavy industrial service (large MRFs, 24/7 production lines).
The ZL-PC500 Plastic Crusher Machine processes mixed industrial streams (PET bottles + HDPE containers + PP caps + ABS automotive parts) at 500-700 kg/h. The 18-blade rotor geometry produces consistent flake size that works with downstream sink-float separation and optical sorting.
For mixed-stream industrial operations, the ZL-PC500's torque reserve handles material variability without stalling. Competitor 7.5 kW machines stall on ABS automotive parts and glass-fiber-reinforced materials. The ZL-PC500's 11 kW power provides the torque headroom for diverse industrial streams.
The ZL-PC500's 600-800 kg/h throughput matches the production capacity of large industrial operations: 8-12 injection molding machines (100-300 ton clamping force), 4-6 blow molding machines, 3-5 extrusion lines. For operations running multiple machine types, the ZL-PC500's flexibility handles mixed scrap streams from all sources.
For operations expanding capacity, the ZL-PC500's modular design supports 1-4 units operating in parallel. 2 units: 1,200-1,600 kg/h (12,000-16,000 tonnes/year). 4 units: 2,400-3,200 kg/h (24,000-32,000 tonnes/year). Each ZL-PC500 operates independently, allowing staged capital investment.
The ZL-PC500's 11 kW motor with Class F insulation (155 degC rating) enables continuous service at rated load in ambient temperatures up to 40 degC. For general-purpose industrial operations in tropical climates, Class F insulation is essential for sustained operation without thermal derating.
Class F motor insulation provides 30-50% longer winding life compared to Class B (130 degC rating). For general-purpose industrial operations, longer motor life means less frequent rewinding. The maintenance cost savings over equipment life: USD 2,000-4,000 per machine.
The ZL-PC500 ships with standard factory floor integration: 380V three-phase power, 32A breaker requirement, 4-meter discharge conveyor (optional, USD 1,200), acoustic enclosure (optional, USD 480). The 700 kg machine weight requires reinforced flooring for installation.
For general-purpose industrial installations, the standard configuration matches most factory floor layouts. The 1400 x 1000 x 1700 mm dimensions and 700 kg weight fit within standard industrial floor plans. Most installations complete in 1-2 days with the optional conveyor integration.
For general-purpose industrial operations, the ZL-PC500 5-year total cost: purchase USD 1,650; electricity 11 kW x 4,000 hours/year x 5 years x USD 0.10/kWh = USD 22,000; blade replacement 6 sets x USD 280 = USD 1,680; bearing service USD 0 (sealed); labor 0.5 hr x 16 hours x 250 days x 5 years x USD 8 = USD 40,000; overhead USD 20,000. Total: USD 85,330.
Annual operating cost: USD 17,066. At 700 kg/h and 4,000 hours/year, the ZL-PC500 processes 2,800 tonnes annually. Recovered resin value at USD 500/tonne = USD 1,400,000 gross. Net annual contribution: USD 1,382,934. Payback period: 1.2 months.
Q: What is the typical application range for the ZL-PC500?
General-purpose industrial plastic processing operations: mid-large production lines, mixed-stream MRFs, contract recycling services. The ZL-PC500's 600-800 kg/h throughput covers 80% of general-purpose industrial applications.
Q: How does the ZL-PC500 compare to competitor 11 kW machines?
The ZL-PC500 features: Class F motor insulation (vs Class B), helical gearbox (vs spur), SKD-11 blades (vs generic tool steel), sealed-for-life bearings (vs greased), cast iron housing (vs cast aluminum), CE/ISO 9001:2015 certification. Over 15 years, these features save USD 3,000-5,000 per machine in maintenance costs.
Q: What is the maximum uptime availability?
95% in 24/7 industrial service (8,300 hours/year). Competitor machines at the same price point achieve 80-88% uptime availability. The 7-15% uptime difference translates to substantial throughput value.
Q: Can the ZL-PC500 process glass-fiber-reinforced materials?
Yes, at 400-500 kg/h with standard SKD-11 blades (vs 600-800 kg/h for non-reinforced materials). For high-volume GF processing, the optional carbide-tipped blade upgrade (USD 580) extends blade life by 3-4x.
Q: What is the warranty on industrial service?
1 year on motor, gearbox, and main structural components regardless of operating hours. Bearings and blades are wear items. Warranty is void if blades are run on incompatible materials or if the machine is operated without the specified screen installed.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
IPv6 network supported
English 
English
español
العربية
