ZL-PC500 Plastic Pipe Crusher 11kW for Large-Diameter PVC/PE/PP Pipes | ZILLION
Large-diameter plastic pipe processing requires specialized handling for the heavy walls and long shapes of industrial pipe. The ZL-PC500 Plastic Pipe Crusher delivers 500-700 kg/h throughput with rotor geometry and dust collection calibrated for large-diameter pipe processing, including the unique requirements of chlorine release and pipe geometry.
| Model | ZL-PC500 | Power | 11 kW (15 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V) | Motor Speed | 1480 rpm |
| Capacity | 500-800 kg/h | Feed Opening | 420 x 380 mm |
| Rotating Blades | 18 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-16 mm (customizable) | Net Weight | 700 kg |
| Machine Size (L x W x H) | 1400 x 1000 x 1700 mm | Crushing Chamber | 450 x 400 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA | Noise Level | max 88 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
Industrial plastic pipes range from 20 mm (residential plumbing) to 1,200 mm (large sewer mains). The ZL-PC500 Plastic Pipe Crusher handles pipes up to 400 mm diameter directly without pre-cutting, via the 420 x 380 mm feed opening. Larger diameter pipes (400-800 mm) require pre-cutting to 1-2 meter sections; the PC800 or larger with 800 mm feed opening handles extra-large pipe directly.
For pipe recyclers processing mixed diameter streams, the ZL-PC500's 11 kW motor provides torque reserve for the largest pipes. The 18-blade rotor geometry cuts through 12 mm wall HDPE pipe at 400-450 kg/h sustained throughput, faster than most competitor 7.5 kW machines.
PVC cutting generates fine dust containing chlorine compounds. The ZL-PC500 ships with a 200 mm dust collection port (larger than PC400's 150 mm) that connects to a baghouse or wet scrubber (USD 2,500-4,500 separate purchase). The larger dust port handles the higher dust generation at 11 kW continuous operation.
For PVC pipe processing operations, dust collection is mandatory, not optional. Most operations install wet scrubbers that capture PVC dust in water, producing a slurry that is filtered and disposed of as industrial waste. The ZL-PC500's 11 kW continuous operation generates 40-50% more dust than the PC400's 7.5 kW, requiring proportionally larger dust collection capacity.
Plastic pipe wall thickness ranges from 1.6 mm (thin irrigation pipe) to 15 mm (heavy industrial pressure pipe). The ZL-PC500 Plastic Pipe Crusher processes thin pipe (1.6-3 mm wall) at 600-700 kg/h, medium pipe (3-6 mm wall) at 500-600 kg/h, thick pipe (6-10 mm wall) at 400-500 kg/h, and extra-thick pipe (10-15 mm wall) at 300-400 kg/h.
For pipe recyclers processing mixed wall thickness streams, the ZL-PC500's 11 kW motor's torque reserve enables processing of the thickest pipes without stalling. The ZL-PC500's 18-blade rotor handles wall thickness variability without operator intervention.
Industrial PVC and HDPE pipe is manufactured in 6-12 meter lengths. The ZL-PC500's 420 x 380 mm feed opening accepts pipe sections fed end-on, processing 6-12 meter sections at 2-4 pieces per minute (depending on diameter). For smaller pipe (20-50 mm diameter), 6-10 pieces per minute.
For pipe recyclers receiving 12-meter pipe sections, pre-cutting to 6-meter sections is recommended for easier handling and feed rate control. The optional pipe saw (USD 4,500) cuts 12-meter pipe to 6-meter sections at 2-3 cuts per minute.
PVC pipe (1.4-1.5 g/cc density) cuts cleanly with minimal blade wear but produces dust that requires dust collection. HDPE pipe (0.94-0.97 g/cc) is softer and tends to smear on the screen if the rotor speed is too high. PP pipe (0.90-0.92 g/cc) is the softest and requires careful rotor speed control.
The ZL-PC500's standard 1480 rpm motor speed is calibrated for all 3 pipe materials. PVC processing generates the most dust; HDPE processing may require screen cleaning every 2-3 hours; PP processing generates the cleanest output but has the lowest throughput.
Closed-loop pipe recycling recovers PVC or HDPE from production scrap and reprocesses into new pipe at the same facility. The ZL-PC500 Plastic Pipe Crusher produces chips at 10-12 mm screen size that feed directly into the pipe extrusion line after hot-air drying and color sorting.
For a mid-size pipe manufacturer processing 5,000 tonnes/year of production scrap, the ZL-PC500's 600 kg/h throughput processes the daily input in 3-4 hours. The annual material recovered is 4,500 tonnes (90% recovery rate), commanding USD 600/tonne (PVC) or USD 800/tonne (HDPE) vs virgin USD 1,000-1,400/tonne. Annual savings: USD 1.8-2.7 million. Payback period: 1-1.5 months.
The ZL-PC500's 11 kW power class requires enhanced safety measures beyond standard machines: 1) safety interlock on feed cover (stops rotor when opened), 2) emergency stop button (red mushroom button, accessible from feed and discharge sides), 3) rotor brake (stops rotor within 5 seconds of power cutoff), 4) overload protection (motor thermal sensor trips at 110% rated current), 5) lockout/tagout (LOTO) provision for maintenance.
For pipe processing operations under ISO 45001 occupational safety standards, the ZL-PC500's 5-point protection system satisfies the highest safety requirements. Most operations add the optional acoustic enclosure (USD 480) to reduce noise below 80 dB for operator comfort during 8-hour shifts.
Q: What is the maximum pipe diameter the ZL-PC500 can process?
400 mm diameter for direct feed without pre-cutting. Larger diameters (400-800 mm) require pre-cutting to 1-2 meter sections. The PC800 or larger with 800 mm feed opening handles larger diameter pipe directly.
Q: Can the ZL-PC500 process PVC pipe?
Yes, at 400-600 kg/h. PVC cutting requires dust collection (mandatory) and ventilation. The ZL-PC500's 200 mm dust collection port handles the higher dust generation at 11 kW operation.
Q: What is the difference between ZL-PC500 and ZL-PC700 for pipe processing?
The PC500 is 11 kW with 18 blades, handling pipes up to 400 mm diameter. The PC700 is 22 kW with 21 blades, handling pipes up to 500 mm diameter at higher throughput. The PC700 is the cost-effective choice for very large diameter pipes.
Q: Is the ZL-PC500 suitable for chlorinated PVC (CPVC)?
Yes. CPVC has higher chlorine content but processing requirements are similar to standard PVC. The ZL-PC500's dust collection and ventilation specifications apply equally to CPVC processing.
Q: What is the typical payback period for pipe manufacturers?
For a 5,000 tonnes/year pipe manufacturing operation: 1-2 months. The ZL-PC500 capital cost is recovered in the first 1-2 months of closed-loop operation due to high resin savings (USD 400-800/tonne on virgin resin replacement).
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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