ZL-PC800 24-Hour Industrial Shredder 30kW Continuous
Small factories running injection molding or blow molding operations often need 24-hour processing but cannot afford the premium cost of large 24/7 shredders. The ZL-PC800 24-Hour Industrial Plastic Shredder delivers 1000 kg/h throughput at the lowest capital cost of any 24/7-capable ZL-PC machine, making it the entry point for small factory 24/7 scrap processing.
| Model | ZL-PC800 | Power | 30 kW (40 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 1000 kg/h | Feed Opening | 800 x 470 mm |
| Rotating Blades | 24 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 6-16 mm | Net Weight | 1600 kg |
| Machine Size (L x W x H) | 1800 x 1450 x 2050 mm | Crushing Chamber | 820 x 490 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC | Noise Level | max 92 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC800 24-Hour Industrial Plastic Shredder is designed for small factories running single-shift production with overnight scrap processing. The typical workflow: day shift produces 500-700 kg of sprue and runner scrap, day shift operator loads scrap into the ZL-PC800 feed hopper before leaving, overnight processing runs 8-12 hours processing accumulated scrap, morning shift operator unloads the processed flake into collection bins for next-day re-injection.
This single-operator overnight processing eliminates the need for dedicated night-shift operators at small factories. The ZL-PC800's 1000 kg/h capacity processes the daily scrap accumulation in 1-2 hours of overnight operation, freeing the day shift for value-added production activities. The economic value: eliminating 1 night-shift operator saves USD 18,000-25,000 annually in labor costs.
The ZL-PC800 features a spring-loaded feed hopper that automatically compresses loose plastic scrap during overnight processing. The spring-loaded mechanism maintains consistent feed pressure as the scrap level drops, eliminating the manual feeding intervention that competitor machines require every 30-60 minutes.
For small factory overnight processing, the spring-loaded feeding system enables 8-12 hours of unattended operation with minimal operator intervention. Most ZL-PC800 24-hour operations report 95% successful overnight processing (vs 75-85% for competitor machines without spring-loaded feeding).
The ZL-PC800 includes a programmable day-night power switching system that schedules overnight processing during off-peak electricity hours (typically 10 PM - 6 AM). The off-peak scheduling reduces electricity costs by 40-60% compared to continuous daytime operation, depending on regional electricity tariff structure.
For small factories in regions with day-night electricity tariffs (common in China, India, Southeast Asia, parts of Europe), the off-peak scheduling generates USD 3,000-6,000 annual electricity savings. The savings effectively reduce the ZL-PC800's net capital cost to USD 1,800-3,500 (vs USD 4,640 purchase price), making the entry-level 24/7 processing economically attractive for small factory operations.
The ZL-PC800's 1800 x 1450 mm footprint (2.6 m²) fits within standard small factory floor plans. The compact dimensions allow installation in factory corners, mezzanine levels, or shared processing rooms without major facility modifications. Most small factory installations complete in 1-2 days with no facility changes.
For small factories with limited floor space (typical small factory floor plans: 200-500 m²), the ZL-PC800's compact footprint is essential. Competitor machines with similar throughput typically require 50-80% more floor space, forcing small factories to expand their facilities for installation.
For a small factory producing 1,000 kg/day of plastic scrap with USD 700/tonne recovered resin value, the ZL-PC800 24-Hour Industrial Plastic Shredder economics: USD 4,640 machine investment + USD 800 installation + USD 1,200 first-year maintenance = USD 6,640 first-year cost. Annual revenue at 300 tonnes/year processed = USD 210,000 gross. Annual operating cost: USD 8,000 electricity (off-peak) + USD 1,500 blade + USD 600 bearing service = USD 10,100. Net annual revenue: USD 199,900.
First-year ROI: USD 199,900 / USD 6,640 = 30x return. Payback period: 4 months. The ZL-PC800 24-Hour Industrial Plastic Shredder offers the fastest payback of any 24/7-capable industrial crusher, making it the ideal entry point for small factory 24/7 scrap processing operations.
Q: Can a single operator manage 24-hour processing?
Yes, with the spring-loaded feeding system. Day shift operator loads scrap (5-10 minutes), overnight processing runs unattended for 8-12 hours, morning shift operator unloads processed flake (5-10 minutes). No night shift operator required.
Q: What is the electricity cost saving from off-peak scheduling?
40-60% reduction depending on regional tariff structure. For regions with strong day-night differentials (China, India, Southeast Asia), annual savings USD 3,000-6,000. The savings effectively reduce net capital cost to USD 1,800-3,500.
Q: How long does the overnight processing take?
Daily scrap accumulation (500-700 kg) processes in 30-45 minutes at 1000 kg/h. The remaining overnight hours run idle (or process additional post-industrial scrap from collection).
Q: What is the smallest factory that benefits from 24/7 processing?
Factories producing 500+ kg/day of plastic scrap benefit from 24/7 processing. Below this threshold, single-shift processing during production hours is sufficient.
Q: Can the ZL-PC800 process glass-fiber materials?
Limited. Up to 20% glass fiber content with standard blades. Above 20% GF, the ZL-PC500 or larger with optional carbide blades is recommended.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
IPv6 network supported
English 
English
español
العربية
