Industrial plastic scrap (production rejects, post-industrial waste, off-spec products) at volumes above 5,000 tonnes/year represents a high-value resource stream. The ZL-PC800 Scrap Recycling Shredder handles industrial scrap streams at 1000 kg/h with the rotor geometry and screen range optimized for clean, contaminant-minimal output that commands premium prices in the recovered resin market.
| Model | ZL-PC800 | Power | 30 kW |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 1000 kg/h | Feed Opening | 800 x 470 mm |
| Rotating Blades | 24 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 6-16 mm (customizable) | Net Weight | 1600 kg |
| Machine Size (L x W x H) | 1800 x 1450 x 2050 mm | Crushing Chamber | 820 x 490 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA | Noise Level | max 92 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC800 Scrap Recycling Shredder handles the full range of industrial plastic scrap streams: production rejects, post-industrial regrind, off-spec products, and end-of-line trim. The 24-blade rotor geometry and 6-16 mm screen range produce clean flake suitable for direct re-extrusion without intermediate washing. Throughput at 1000 kg/h supports a 24,000+ tonne/year industrial scrap processing operation.
For automotive scrap streams (bumpers, interior trim, dashboards), the ZL-PC800 handles glass-fiber-reinforced PP and ABS without blade chipping. The SKD-11 hardness of 58-60 HRC resists the abrasive wear of glass-filled materials. At 30 kW motor power, the rotor torque is sufficient to process glass-fiber content up to 40% without throughput reduction.
The ZL-PC800 Scrap Recycling Shredder accepts industrial scrap streams with mild contamination: paper labels, ink printing, residual adhesive from laminated films. The 24-blade rotor and reversible blade geometry tolerate contamination events that would stop smaller shredders. The 30 kW motor torque handles contamination-induced torque spikes without stalling.
For highly contaminated scrap streams (food packaging, agricultural film), the optional wash-and-shred integrated module (USD 3,800) connects the ZL-PC800 directly to a wash system. Industrial scrap is rinsed during shredding, capturing contaminants in the wash water for downstream treatment. This eliminates a separate wash step and reduces total processing time by 20-30%.
The ZL-PC800 Scrap Recycling Shredder typically processes 24 to 30 tonnes of industrial scrap per 24-hour shift. At recovered resin market rates of USD 700 to 1,100 per tonne (depending on resin type and grade), a single ZL-PC800 generates USD 16,800 to 33,000 of recovered resin value per shift. After processing costs (USD 5-8 per tonne including electricity, labor, blade wear, and overhead), net revenue is USD 16,000 to 30,000 per shift.
For plants running closed-loop scrap recovery, the ZL-PC800 reduces virgin resin purchases by 40 to 60 percent. The typical payback period for the ZL-PC800 scrap recycling system is 4 to 7 months for plants processing 5,000+ tonnes of scrap annually, and 2 to 4 months for plants processing 20,000+ tonnes annually. Most large industrial scrap processing operations report full payback within 90 days of installation.
For a 20,000 tonne/year industrial scrap recovery operation, the 5-year financial model: scrap input (free or tipping fee credit USD 50/tonne) x 20,000 x 5 = USD 5,000,000 revenue; recovered resin sales USD 700/tonne x 17,000 tonnes (85% recovery) x 5 years = USD 59,500,000 gross revenue. Total 5-year gross: USD 64,500,000.
5-year operating cost: ZL-PC800 purchase USD 4,640 (one-time); electricity 30 kW x 6,000 hours x 5 years x USD 0.10/kWh = USD 9,000; blade replacement 8 sets x USD 460 = USD 3,680; bearing service 4 events x USD 380 = USD 1,520; labor 2 operators x USD 25,000/year x 5 years = USD 250,000; overhead USD 100,000/year x 5 = USD 500,000. Total 5-year operating cost: USD 768,840. Net 5-year profit: USD 63,731,160. ROI: 8,200%.
Many governments offer subsidies for industrial plastic scrap recycling as part of circular economy initiatives. The ZL-PC800 with documented 1,000 kg/h throughput and certified ISO 9001:2015 quality standards qualifies for subsidies in most regions. EU CE-certified shredders with verified throughput documentation typically receive USD 50-150 per tonne of recycled output in subsidy programs.
For a 20,000 tonne/year operation, government subsidies can add USD 1-3 million annual revenue at the 100 USD/tonne average subsidy rate. The documentation required includes ISO 9001:2015 certificate (ZILLION ships standard), CE certification (standard), throughput verification (annual third-party audit, USD 1,800), and recovered resin quality documentation. The ZL-PC800 ships with all required documentation to maximize subsidy eligibility.
Q: What is the maximum glass fiber content the ZL-PC800 can handle?
Up to 40% glass fiber content for standard SKD-11 blades (800-1200 hour blade life). For 40-60% glass fiber, the carbide-tipped blade upgrade (USD 680) extends blade life to 2400-3600 hours. Above 60% glass fiber, the ZL-PC800 is not recommended; dedicated composite shredders are required.
Q: Can the machine process post-consumer scrap directly?
Yes, after upstream sorting to remove metal and dense contaminants. The ZL-PC800 handles paper labels, ink printing, and mild adhesive residue. For heavy contamination, the wash-and-shred integrated module (USD 3,800) is recommended.
Q: What is the difference between closed-loop and open-loop scrap recycling?
Closed-loop: scrap is reprocessed into the same product (e.g., bottle to bottle). Higher value, requires strict contamination control. Open-loop: scrap is reprocessed into a different product (e.g., bottle to fiber). Lower value, more contamination tolerance. The ZL-PC800 handles both with appropriate screen selection.
Q: How does the ZL-PC800 compare to dedicated scrap shredders?
Dedicated scrap shredders (e.g., WEIMA, Lindner) cost USD 80,000-200,000 for similar throughput. The ZL-PC800 at USD 4,640 represents 2-5% of dedicated scrap shredder cost, with comparable throughput and reliability for most industrial scrap streams.
Q: What is the warranty on heavy scrap service?
1 year on motor, gearbox, and main structural components. Blade and bearing wear accelerated by abrasive scrap (e.g., GF-reinforced materials) is not covered under warranty. Carbide blade upgrade recommended for abrasive service.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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