10 Ton Industrial FRP Counter Flow Cooling Tower - CFO Procurement
| Parameter | Value |
|---|---|
| Model | ZL-10T |
| Cooling Capacity | 10 RT (35.2 kW heat rejection) |
| Water Flow Rate | 7.81 m3/h (130 L/min) |
| Cooling Range | 5C (37C inlet to 32C outlet at design WB 27C) |
| Approach to Wet-Bulb | 5C at design conditions |
| Fan Motor | 0.37 kW (0.5 HP) 380V 3-phase 50Hz |
| Fan Diameter | 635 mm axial |
| Air Flow Rate | 85 CMM (50,920 m3/h) |
| Head Loss at Design Flow | 13 kPa |
| Tower Dimensions (H x D) | 1820 x 940 mm |
| Dry Weight | 46 kg |
| Operating Weight (filled) | 190 kg |
| Noise Level | 60 dB(A) at 1 m |
| Tower Body Material | FRP (Fiberglass Reinforced Plastic) |
| Fan Blade Material | ABS plastic |
| Configuration | Counter Flow Square |
| Voltage | 380V 3-phase 50Hz (customizable 220V/415V) |
| Certifications | CE / ISO 9001:2015 |
| Warranty | 1 year (consumables excluded) |
The ZL-10T's procurement cost is straightforward — USD 850 EXW Dongguan for a single unit, with volume discounts of USD 765 (10+ units) and USD 680 (50+ units). But capex is only 20% of the 5-year total cost of ownership. The remaining 80% is operating expense:
Year 1 Opex breakdown (single ZL-10T):
Electricity (0.37 kW fan, 16 hr/day operation): 0.37 × 16 × 365 × USD 0.10/kWh = USD 216/year
Water (3% drift + blowdown at 7.81 m³/h circulation, 16 hr/day): 0.03 × 7.81 × 16 × 365 × 1000 = 1.37 million liters/year × USD 0.0015/liter = USD 2,055/year
Water treatment chemicals (algaecide + scale inhibitor): USD 220/year
Maintenance labor (12 hours/year at USD 25/hr): USD 300/year
Replacement parts (annual budget allocation): USD 180/year
Year 1 Opex total: USD 2,971/year
Adding capex amortized over 5 years (USD 850 / 5 = USD 170/year) plus Year 1 Opex gives a 5-year TCO of USD 850 + (USD 2,971 × 5) = USD 15,705 per tower.
The CFO-relevant comparison is rarely ZL-10T vs nothing — it is ZL-10T vs the air-cooled alternative. For a 10 ton process cooling load:
Air-cooled alternative (10 RT split system): Capex approximately USD 4,500; Opex approximately USD 3,800/year (higher electricity for compressor + condenser fan operation in hot climates).
ZL-10T + chiller pairing: Capex USD 850 (tower) + USD 6,500 (10 RT water-cooled chiller) = USD 7,350; Opex USD 2,971/year (tower) + USD 1,950/year (chiller) = USD 4,921/year.
On capex, the air-cooled option wins by USD 2,850 upfront. On opex, the water-cooled option wins by USD 1,121/year. The payback crossover occurs at month 31 (USD 2,850 / USD 1,121 per year × 12 months). For installations expected to operate >3 years, the water-cooled option is the lower total cost.
For an 18-month payback interpretation, factor in cooling capacity degradation: the air-cooled system loses 15-20% capacity at 35°C ambient, while the ZL-10T maintains rated capacity up to 38°C ambient. In hot-climate installations, the effective payback is closer to 12-15 months.
For procurement officers managing payment risk, the ZL-10T supports four payment instruments:
T/T (Telegraphic Transfer): 30% deposit upon order confirmation, 70% balance against B/L copy. Standard for established buyers; bank fees USD 30-80 per transaction depending on corridor.
L/C (Letter of Credit): Irrevocable L/C at sight for orders above USD 10,000. Adds 1-2% bank confirmation fee but provides strongest buyer protection.
Western Union: Available for sample orders and small purchases (under USD 5,000). Faster settlement than T/T but higher fees (1-3%).
Alibaba Trade Assurance: Order protection up to USD 50,000 per transaction with on-time shipment and quality guarantee. Adds 1.5% platform fee but covers dispute resolution.
For first-time buyers, Alibaba Trade Assurance is the lowest-risk option despite the 1.5% fee. For repeat buyers with established credit, T/T 30/70 remains the most cost-effective.
The ZL-10T's volume discount structure is:
1-9 units: USD 850 EXW Dongguan per unit
10-49 units: USD 765 EXW Dongguan per unit (-10%)
50-99 units: USD 680 EXW Dongguan per unit (-20%)
100+ units: USD 595 EXW Dongguan per unit (-30%)
For procurement officers planning fleet rollouts across multiple facilities, the 50-unit tier reduces total capex by USD 170 per unit. On a 50-unit order, savings total USD 8,500 versus 1-9 unit pricing.
Order volume discounts combine with the payment term benefit: a 50-unit order at Trade Assurance 1.5% fee adds USD 510, but the 20% volume discount saves USD 8,500 — a net 95% improvement on financing cost.
The ZL-10T's bill of materials is designed for 10+ year component life with periodic replacement:
Fan motor (0.37 kW): 50,000 hour bearing life at 16 hr/day operation = 8.5 years typical replacement interval. Replacement cost: USD 85.
Spray nozzles (PVC): 3-year replacement under normal water chemistry. Replacement cost: USD 12/set.
Drift eliminators (PVC): 5-year replacement under normal operation. Replacement cost: USD 45/set.
Fill media (PVC): 7-10 year replacement if water chemistry is properly managed. Replacement cost: USD 120.
Annualized spare parts budget for a single ZL-10T, averaged over 10 years: USD 180/year. For a 50-unit fleet, total annual spare parts budget: USD 9,000 — approximately 1.8% of fleet replacement value.
For procurement officers managing working capital cycles, the ZL-10T's lower capex (USD 850 vs USD 4,500 air-cooled) frees working capital for other investments. On a 50-unit cooling system expansion, the ZL-10T + chiller pairing saves approximately USD 75,000 in upfront capex versus an all-air-cooled system.
For a typical 10-ton process cooling application, the working capital release from ZL-10T selection is sufficient to fund 6-9 months of operating expense reserve or fund a parallel productivity improvement project.
The ZL-10T is priced at USD 850 EXW Dongguan for 1-9 units, USD 765 (-10%) for 10-49 units, USD 680 (-20%) for 50-99 units, and USD 595 (-30%) for 100+ units.
5-year TCO: USD 850 capex + USD 2,971 × 5 years opex = USD 15,705 per tower. Major opex drivers: electricity (USD 216/year), water (USD 2,055/year), chemicals (USD 220/year), maintenance labor (USD 300/year), spare parts (USD 180/year).
T/T 30/70 (most common for established buyers), L/C at sight (for orders >USD 10,000), Western Union (for sample orders <USD 5,000), Alibaba Trade Assurance (1.5% fee, dispute protection up to USD 50,000).
Versus a 10 RT air-cooled split system (capex USD 4,500, opex USD 3,800/year), the ZL-10T + chiller pairing (capex USD 7,350, opex USD 4,921/year) crosses over at month 31. For installations expected to operate >3 years, water-cooled is lower total cost.
Annualized spare parts budget: USD 180/year. Includes fan motor (50,000 hour life), spray nozzles (3-year), drift eliminators (5-year), fill media (7-10 year). Total 10-year spare parts cost approximately USD 1,800.
Authoritative References: IFRS IAS 16 Property, Plant and Equipment (Capitalization Rules) | ICC International Chamber of Commerce — Incoterms 2020
From price transparency to total cost of ownership analysis, the ZL-10T platform serves ten procurement scenarios:
Zillion has supplied industrial cooling towers since 2009, with FRP counter flow construction as our standard since 2014. The ZL-10T's 7.81 m3/h flow at 5C range and 35.2 kW heat rejection cover the 10-ton process cooling capacity class at 0.37 kW fan power — the lowest power consumption per ton in our ZL series.
Contact: Leika Li, +86 185 2053 2504, Leika@gdzillion.cn. Factory: Building 103-B, Yi'an Industrial Park, Fenggang Town, Dongguan, Guangdong, China.
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Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications Low maintenance design with weekly checks and easy motor service access. Spare parts inventory available for fast replacement and minimum downtime. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications HVAC EPC project submittal with 380V 3-phase IP55 Class F specifications. Compatible with standard HVAC control systems and BMS integration. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications Industrial heat rejection specs for process engineers designing thermal systems. Detailed engineering specs available for submittal packages and system integration calculations. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
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