40 Ton Industrial FRP Counter Flow Cooling Tower - CIP Pharmaceutical
The ZL-40T FRP counter flow cooling tower delivers 140.64 kW heat rejection at 40 refrigeration tons with 31.21 m3/h water flow rate. The following sections detail engineering specifications, operational considerations, and application-specific integration guidance for the ZL-40T.
The ZL-40T cooling tower can be configured for Clean-In-Place (CIP) compatibility through SS316L stainless steel upgrade of all wetted surfaces. The SS316L construction allows hot water sanitization at 80 deg C for 30 minutes to eliminate biofilm and microbial contamination per cGMP requirements. CIP cycle frequency: weekly for sterile manufacturing, monthly for non-sterile manufacturing.
Installation of the ZL-40T in cGMP pharmaceutical facilities requires comprehensive documentation for FDA inspection. Required documentation: Installation Qualification (IQ) protocol; Operational Qualification (OQ) protocol; Performance Qualification (PQ) protocol; Material certificates for SS316L surfaces; Welding documentation for sanitary tri-clamp connections; Passivation certificates for SS316L surfaces; Factory Acceptance Test (FAT) reports; Site Acceptance Test (SAT) reports.
The ZL-40T cooling tower provides precise condenser water temperature control for sterile pharmaceutical water systems. The 140.64 kW heat rejection capacity supports process water chilling systems that maintain 4-25 deg C temperatures for storage and distribution loops. For Water for Injection (WFI) systems, the ZL-40T's leaving water temperature of 32 deg C enables chilled WFI production at 4 deg C through a downstream chiller.
The SS316L stainless steel upgrade for the ZL-40T cooling tower includes electropolishing of all wetted surfaces to a surface roughness of Ra less than 0.8 micron. ASME BPE-2009 surface finish designation: SF4 for product contact surfaces, SF3 for non-product contact surfaces. Material certificates document surface finish verification per ASTM A480 and ASME BPE standards.
Microbial control in the ZL-40T cooling tower is essential for pharmaceutical applications. Recommended control measures: SS316L upgrade; UV sterilization of circulating water (254nm lamps at 30 mJ/cm2 dose); Chemical sanitization with chlorine dioxide (0.5-1.0 ppm residual); Routine microbial testing; Temperature control to prevent Legionella amplification; Drift eliminator maintenance; Basin drain and CIP cycle every 6 months.
The ZL-40T cooling tower's sanitary tri-clamp connections comply with ASME BPE-2009 standards. Connection specifications: Tri-Clover Tri-Clamp ferrule connections in 1.5 inch, 2 inch, 3 inch, and 4 inch sizes; EPDM or Viton sanitary gaskets; SS316L construction with surface finish meeting SF4 designation; mill certificates documenting material chemistry and mechanical properties per ASTM A276.
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Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications Bulk procurement with EXW Dongguan factory pricing and discount tiers for wholesale orders. T/T and L/C payment terms available for international buyers. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications Low maintenance design with weekly checks and easy motor service access. Spare parts inventory available for fast replacement and minimum downtime. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications HVAC EPC project submittal with 380V 3-phase IP55 Class F specifications. Compatible with standard HVAC control systems and BMS integration. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
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