50 Ton Industrial FRP Counter Flow Cooling Tower - HVAC EPC Contractor
The ZL-50T FRP counter flow cooling tower delivers 175.81 kW heat rejection at 50 refrigeration tons with 39.2 m3/h water flow rate. The following sections detail engineering specifications, operational considerations, and application-specific integration guidance for the ZL-50T.
The ZL-50T cooling tower integrates into HVAC systems as the condenser water cooling source for large water-cooled chillers. The 39.2 m3/h flow rate matches the condenser water requirement of a 58 kW chiller operating at standard 5 deg C condenser water range. System integration includes: chilled water pump (sized 1.2x flow rate), condenser water pump (matching tower flow), plate heat exchanger, expansion tank, chemical water treatment system, and BMS interface. The ZL-50T's 175.81 kW heat rejection supports approximately 5 RT of chiller capacity when paired with a standard efficiency chiller.
The ZL-50T cooling tower requires a 380V 3-phase 50 Hz power supply for the 1.5 kW fan motor, with IP55 Class F insulation suitable for outdoor installation. Power supply sizing: motor full load current approximately 3.0 A at 380V, recommended breaker sizing 4.5 A. Variable frequency drive (VFD) compatibility is standard, enabling 30-80 percent energy savings during shoulder seasons. VFD installation requires EMI filter to comply with EMC directives and motor bearing insulation to prevent shaft current damage.
Foundation design for the ZL-50T cooling tower requires careful consideration of operating weight, wind load, and seismic requirements. Concrete pad specifications: minimum 150mm thick reinforced concrete pad with #5 rebar at 300mm centers, surface area approximately 3311mm square. Anchor bolt specifications: M16 stainless steel expansion anchors at 600mm centers. For seismic zones 3 and 4, additional seismic tie-down points are required per ASCE 7. Foundation inspection and engineer sign-off required before tower installation.
Standard project schedule for ZL-50T cooling tower installation: week 1-2: order placement and production scheduling; week 3-6: factory production and quality testing; week 7-8: shipping transit; week 9: site delivery and crane installation; week 10: piping and electrical connections; week 11: water fill, chemical treatment, and commissioning; week 12: performance verification and operator training. Total project duration: 12 weeks from order to operational handover.
ZILLION provides comprehensive documentation for LEED v4 certification submissions involving the ZL-50T cooling tower. Available documentation: Product Declaration with material content disclosure, VOC emissions certificate, Recycled content certification (FRP shell contains 15-20 percent recycled glass fiber), End-of-life disassembly instructions, Water consumption calculation methodology, Energy consumption documentation showing 1.5 kW fan power, Regional materials sourcing information.
Standard submittal package for ZL-50T cooling tower includes: Product data sheet with full specifications; CTI thermal performance certification showing 175.81 kW heat duty; ISO 9001:2015 quality management certification; CE Declaration of Conformity; Material safety data sheets; Installation, Operation, and Maintenance manual; Structural calculation report signed by licensed engineer; Electrical schematic; Recommended spare parts list with pricing; Warranty terms. Engineer-of-record stamp required for structural documents in most jurisdictions.
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Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications Bulk procurement with EXW Dongguan factory pricing and discount tiers for wholesale orders. T/T and L/C payment terms available for international buyers. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications Low maintenance design with weekly checks and easy motor service access. Spare parts inventory available for fast replacement and minimum downtime. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
Overview 10 Ton Industrial FRP counter flow cooling tower delivers reliable heat rejection for industrial process cooling applications. ZLILLION engineered this 10 ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life. Key Specifications Cooling capacity: 35.21 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long life ABS fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow design for maximum heat transfer efficiency Drift eliminator reduces water loss to 0.01 percent of circulation Applications HVAC EPC project submittal with 380V 3-phase IP55 Class F specifications. Compatible with standard HVAC control systems and BMS integration. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, technical specifications, and bulk discount tiers for your project requirements.
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