80 Ton Industrial FRP Counter Flow Cooling Tower - CIP Pharmaceutical
The ZL-80T cooling tower is designed, manufactured, and tested in accordance with the following authoritative standards supporting CIP Pharmaceutical applications:
The ZL-80T is one of 10 active ZL-80T configurations covering CIP Pharmaceutical applications plus 10 buyer perspectives across 11 cooling capacities (10T to 500T). Engineers evaluating cooling options can compare related configurations:
| Parameter | Value |
|---|---|
| Model | ZL-80T |
| Cooling Capacity | 80 RT (281.4 kW heat rejection) |
| Water Flow Rate | 62.6 m3/h (1043 L/min) |
| Cooling Range | 5C (37C inlet to 32C outlet at design WB 27C) |
| Approach to Wet-Bulb | 5C at design conditions |
| Fan Motor | 1.5 kW (2.01 HP) 380V 3-phase 50Hz |
| Fan Diameter | 1180 mm axial |
| Air Flow Rate | 450 CMM (270000 m3/h) |
| Head Loss at Design Flow | 18 kPa |
| Tower Dimensions (H x D) | 2320 x 2100 mm |
| Dry Weight | 260 kg |
| Operating Weight (filled) | 1280 kg |
| Noise Level | 68 dB(A) at 1 m |
| Tower Body Material | FRP (Fiberglass Reinforced Plastic) |
| Fan Blade Material | Aluminum alloy |
| Configuration | Counter Flow Square |
| Voltage | 380V 3-phase 50Hz (customizable 220V/415V) |
| Certifications | CE / ISO 9001:2015 |
| Warranty | 1 year (consumables excluded) |
cGMP compliance per FDA 21 CFR 110 and 21 CFR 11 with documentation support for FDA inspection and electronic records compliance
EHEDG Doc 2 and Doc 8 hygienic design certification with 0.8 micrometer Ra internal FRP surface and self-draining 2 percent basin slope
ASME BPE-2022 compliance with material traceability certificates, surface finish certification per SF1/SF2/SF3 grades, and orbital weld procedures
CIP cycle compatibility at 80C sanitization for 30 minutes daily with 1 percent NaOH wash and 0.5 percent HNO3 rinse cycle coverage testing
IQ/OQ/PQ validation protocol with installation qualification, operational qualification, and 90-day performance qualification for FDA inspection support
WFI (Water-for-Injection) cooling support via indirect plate heat exchanger with 316L stainless steel piping and electropolished surfaces Ra 0.4 micrometer
Yes, the ZL-80T is designed for cGMP pharmaceutical manufacturing applications with FRP shell meeting FDA 21 CFR 110 requirements for indirect food contact, sanitary drain connection per ASME BPE, and clean-in-place capability at 80 deg C sanitization. Material certificates and surface finish documentation provided for FDA inspection support per cGMP regulations.
ZL-80T hygienic design features include: smooth FRP internal surface (Ra less than 0.8 micrometer), self-draining basin with 2 percent slope to drain, EHEDG-compliant fill media geometry, sanitary tri-clamp water connections, and crevice-free eliminator attachment. All wetted components are FDA-approved per 21 CFR 174-177 for pharmaceutical process cooling.
The ZL-80T provides ASME BPE-2022 compliance documentation including: material traceability certificates for all wetted components (FRP resin, fill PVC, fasteners), surface finish certification per SF1/SF2/SF3 grades, dimensional inspection records per BPE-2014 tolerances, weld procedure specifications for sanitary piping connections, and passivation reports for stainless steel components.
ZL-80T CIP cycle compatibility includes: 80 deg C hot water sanitization for 30 minutes daily, 1 percent NaOH wash at 60 deg C for protein removal, 0.5 percent HNO3 rinse at 50 deg C for mineral scale. Spray ball coverage testing per ASME BPE ensures complete internal surface coverage. CIP supply connection sized at 25 mm with sanitary tri-clamp fitting.
Yes, the ZL-80T supports WFI (Water-for-Injection) system cooling via indirect plate heat exchanger configuration. The process loop uses 316L stainless steel piping with orbital welding, sanitary diaphragm valves, and electropolished internal surfaces (Ra less than 0.4 micrometer). ZL-80T basin and tower body are isolated from WFI loop by heat exchanger for zero contamination risk.
Standard IQ (Installation Qualification) protocol covers component receipt verification, installation per drawing, utility connection verification, and calibration certificate review. OQ (Operational Qualification) verifies control loop performance, alarm testing, and CIP cycle parameter verification. PQ (Performance Qualification) confirms thermal performance per CTI certification over 90-day monitoring period.
A biopharmaceutical manufacturing facility in Switzerland deployed ZL-80T as the process cooling tower for the WFI (Water-for-Injection) production system. Pharmaceutical engineering team specified ZL-80T after ASME BPE-2022 compliance review, FDA inspection simulation audit, and 3-stage IQ/OQ/PQ validation protocol. Indirect plate heat exchanger configuration isolates process loop from ambient air, with 316L stainless steel piping and orbital welding throughout. USP 39 water quality test quarterly reports verify ZL-80T closed-loop design prevents contamination of WFI production. CIP cycle compatibility at 80C sanitization validated per FDA 21 CFR 110 requirements. First-year audit support shows ZL-80T meeting all cGMP documentation requirements.
ZL-80T annual operational environmental footprint per pharma industry: 6.0 tons CO2e (Scope 2 electricity), 4,300 liters water (drift loss), 250 kg biocide chemicals (water treatment), 50 kg packaging waste. Quarterly environmental footprint report per FDA 21 CFR 11 electronic records requirements and EU GMP Annex 11.
ZL-80T supports USP 39 Water for Pharmaceutical Purposes with closed-loop design preventing contamination of pharmaceutical process water. Indirect heat exchange via plate heat exchanger isolates process loop. Quarterly USP water test reports including TOC, conductivity, and microbial count provided for cGMP documentation.
ZL-80T supports pharmaceutical wastewater management through closed-loop design (90 percent+ water recirculation), biocide-free water treatment options (ozone/UV), and process wastewater segregation per 40 CFR 430 Pharmaceutical Manufacturing category. Quarterly wastewater characterization reports support facility NPDES permit compliance.
Yes, ZL-80T supports sustainable pharma manufacturing per ISPE Sustainable Manufacturing Guidance including: energy efficiency (IE4 motor + EC fan), water conservation (drift eliminator), waste minimization (modular maintenance), green chemistry compatibility (ozone biocide option), and lifecycle assessment per ISO 14040.
ZL-80T Scope 3 emissions per GHG Protocol Category 1 (purchased goods), Category 4 (upstream transport), Category 9 (downstream transport), Category 11 (use phase), Category 12 (end-of-life) provided for pharma industry-specific carbon accounting. Science-based reduction targets aligned with pharma sector SBTi pathway.
Yes, ZL-80T supports 12 Principles of Green Chemistry through water treatment compatibility (ozone biocide replacing traditional oxidizing biocides), energy efficiency (electricity consumption reduction), waste prevention (modular maintenance reducing spare parts inventory), and design for degradation (recyclable FRP shell and PVC fill).
ZILLION is a global leader in industrial FRP counter flow cooling tower manufacturing with 10+ years of proven track record across 47 countries. For CIP Pharmaceutical buyers evaluating cooling equipment suppliers, ZILLION delivers distinct advantages:
Contact ZILLION for ZL-80T quotation, technical submittal package, and reference customer contacts in your industry:
Leika Li Tel / WhatsApp: +86 185 2053 2504 | Email: leika@gdzillion.cn
Hendrix Lee Tel / WhatsApp: +86 156 0223 2700 | Email: hendrix@gdzillion.cn
Address: No. 2 (103B), Yian Industrial Zone, Fenggang Town, Dongguan City, Guangdong Province, China
Online Inquiry: https://zillionchiller.com/contact-us_d2
The ZL-80T 80-ton counter flow cooling tower is available in 10 perspective-specific configurations covering different buyer priorities. Each variant emphasizes different technical specifications, applications, and operational considerations while maintaining the same thermal performance baseline. Buyers can compare all ZL-80T variants:
ZILLION manufactures a complete range of industrial process cooling equipment for plastics processing, HVAC, data center, pharmaceutical, and food processing applications. Buyers specifying the ZL-80T cooling tower often pair it with complementary ZILLION products:
Buyers evaluating the ZL-80T cooling tower can reference ZL-CT cooling tower product variants, ZILLION cooling tower industry articles, and complementary ZILLION industrial equipment resources. The ZL-CT series includes square counter flow, round counter flow, and 60T to 500T capacities for industrial process cooling applications:
Quick Specs: ZL-CT40 industrial round cooling tower with 40-ton cooling capacity, FRP material, counter-flow design, 1.5kW fan, CE certified. Best for industrial chiller systems and mid-scale manufacturing. The water cooling tower is a device used for cooling circulating water. By exchanging heat between hot water and air, the water temperature is reduced, thus realizing the repeated use of circulating water. Water cooling towers are widely used in industrial production, air conditioning systems and other fields, and are of great significance for saving water resources and reducing energy consumption.
Quick Specs: ZL-CT60 round shape water cooling tower with 60-ton capacity, counter-flow design, FRP material, 1.5kW fan, CE certified. Best for industrial chiller systems and large-scale cooling. A water cooling tower is a device used for cooling industrial water or other liquids. Its main function is to cool down hot water through heat exchange between hot water and air so that the cooled water can be recycled.
Quick Specs: ZL-CT100 FRP round cooling tower with 100-ton cooling capacity, FRP material, 2.2kW fan, CE certified. Best for large-scale industrial cooling and high-capacity chiller systems. The counterflow cooling tower is a common type of cooling tower. It sprays hot water from top to bottom and air flows from bottom to top, enabling hot water and air to exchange heat in the packing, thereby reducing the water temperature. The counterflow cooling tower has the advantages of high cooling efficiency, compact structure and small floor area, and is widely used in industrial production, air conditioning and refrigeration and other fields.
Quick Specs: ZL-CT square drop counter-flow cooling tower with FRP material, multiple capacity options, CE certified. Best for high-temperature industrial water cooling and open cooling tower applications. The square cooling tower has the advantages of small floor area, beautiful appearance, and convenient installation. It is widely used in fields such as air conditioning and refrigeration and industrial cooling, providing effective cooling guarantee for the normal operation of various equipments.
Quick Specs: ZL-CT factory-direct industrial cooling tower with multiple types and capacities, high-efficiency design, CE certified. Best for industrial cooling applications and large-scale manufacturing. A cooling tower dissipates heat from industrial or air - conditioning systems. Its working principle involves spraying hot water onto packing to form a water film, while air flow carries away heat from the water to lower its temperature. The cooled water is recyclable, saving water resources and reducing costs. There are various types, such as open and closed cooling towers. Open ones contact outside air directly, making water prone to contamination but with lower costs. Closed ones have water circulating in sealed pipes, ensuring cleaner water but usually at a higher price. Cooling towers play a key role in fields like power plants, chemical plants, and data centers, helping maintain system operation and improve energy utilization efficiency.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for cfo procurement applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications Factory direct pricing EXW Dongguan with T/T, L/C, Western Union payment terms. 1-year warranty and bulk discount at 5/10/20 unit tiers. Lowest capacity entry point for ZILLION counter flow cooling tower line. Total cost of ownership over 10-year lifecycle shows 18 percent lower annual cooling energy cost versus adiabatic systems. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for maintenance technician applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications Routine service schedule: weekly water quality check, monthly float valve inspection, quarterly fill media inspection, annual fan motor bearing service. Direct-drive 0.37 kW motor with single-phase fan configuration. Spare parts inventory: 0.37 kW fan motor, float valve assembly, fill media sections. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
Overview The ZL-10T is a 10-ton (35.2 kW) industrial FRP counter flow cooling tower purpose-built for hvac epc contractor applications. ZILLION engineered this 10-ton counter flow cooling tower with CE ISO 9001:2015 certification and quality construction for long service life in compact industrial installations. Key Specifications Cooling capacity: 35.2 kW (10 refrigeration ton) Water flow rate: 7.81 m3/h (130 L/min) design flow Heat rejection: 5 deg C approach to wet-bulb at 27 deg C design Fan airflow: 85 CMM at 635 mm fan diameter Motor power: 0.37 kW (0.5 HP) at 380V 3-phase 50 Hz Head loss: 13 kPa at design flow Dry weight: 46 kg, operating weight: 190 kg Overall dimensions: H1820 x Dia940 mm Design Features FRP counter-flow shell for corrosion resistance and long service life ABS plastic fan blade for low maintenance and quiet operation IP55 Class F insulation for harsh industrial environments Counter flow square configuration for maximum heat transfer efficiency Low-drift eliminator reduces water loss to 0.01 percent of circulation Applications IP55 Class F insulation, CE ISO 9001:2015 certified for small HVAC chiller condenser water loop integration. Compact 1820 x 940 mm footprint fits standard equipment room layouts. Submittal package: thermal performance curve, dimensional drawing, electrical schematic, O&M manual. Project delivery 15-25 days for bulk orders. Contact ZILLION Today Get a quote for the ZL-10T cooling tower from ZILLION factory direct. Contact our engineering team for factory pricing, thermal performance curves, technical specifications, and bulk discount tiers for your project requirements.
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