ZL-PC1200A Continuous Heavy Industrial Shredder 44kW 2000kg/h 24/7
Composite material manufacturers running 24/7 production on glass-fiber and carbon-fiber reinforced plastics need crusher equipment that handles the most demanding materials continuously. The ZL-PC1200A Continuous Heavy Industrial Plastic Shredder delivers 2000 kg/h throughput with reinforced rotor assembly designed for sustained 40%+ glass fiber and carbon fiber composite processing at industrial scale.
| Model | ZL-PC1200A | Power | 44 kW (60 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 2000 kg/h | Feed Opening | 950 x 580 mm |
| Rotating Blades | 28 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-18 mm | Net Weight | 2500 kg |
| Machine Size (L x W x H) | 2300 x 1750 x 2500 mm | Crushing Chamber | 1000 x 620 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU | Noise Level | max 95 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC1200A Continuous Heavy Industrial Plastic Shredder handles 40% glass fiber reinforced plastic at 1100-1200 kg/h sustained throughput over 24-hour continuous operation. The reinforced rotor assembly (55 mm shaft diameter vs 50 mm standard) handles the cyclic loading that glass fiber materials impose on rotor components during continuous processing.
For composite manufacturers running 24/7 production on glass fiber materials, the ZL-PC1200A's heavy material endurance enables 24-hour processing that standard machines cannot sustain. Standard machines typically achieve 4-6 hours of continuous 40% GF processing before requiring shutdown for blade inspection; the ZL-PC1200A sustains 24+ hours.
Carbon fiber reinforced plastic (CFRP) scrap has reclaimed value of USD 50-150/kg for non-structural applications. The ZL-PC1200A processes CFRP materials at 800-1000 kg/h with optional carbide-tipped blades (USD 1,200) that extend blade life to 1500-2500 hours on CFRP service (vs 200-300 hours for standard SKD-11 blades).
For composite manufacturers running 24/7 CFRP production, the ZL-PC1200A with carbide blades enables closed-loop carbon fiber reclamation at USD 50-150/kg reclaimed value. At 1000 kg/h throughput and 24 hours/day operation, the daily CFRP processing generates USD 50,000-150,000 in reclaimed material value.
The ZL-PC1200A features a reinforced rotor shaft (55 mm diameter) that handles the cyclic loading of glass fiber and carbon fiber processing. Standard machines with 50 mm shafts experience premature fatigue failure when processing 40%+ GF at 2000 kg/h continuous throughput. The 55 mm shaft extends fatigue life by 50% under heavy material 24/7 service.
For composite manufacturers running 24/7 heavy material processing, the reinforced rotor shaft provides 15+ year service life vs 8-10 years for standard machines. The extended life reduces unplanned downtime from rotor replacement (typically 24-48 hours) that standard machines require every 8-10 years.
The ZL-PC1200A's 2000 kg/h throughput supports 2-3 composite material production lines running 24/7. Typical composite manufacturing configuration: 2 injection molding lines producing 600-800 kg/h combined GF-reinforced scrap, or 3 extrusion lines producing 400-600 kg/h combined composite profile scrap.
For composite manufacturers running 24/7 production, the ZL-PC1200A's 2000 kg/h capacity matches the production scale. The integration supports future capacity expansion (adding 1-2 more production lines) without additional crusher investment, providing 30-50% throughput reserve.
For aerospace or automotive composite manufacturers running 24/7 production, the ZL-PC1200A Continuous Heavy Industrial Plastic Shredder enables closed-loop carbon fiber reclamation. Annual production scrap generation: 5,000-10,000 tonnes at 40%+ glass fiber or 500-1,000 tonnes at carbon fiber content.
Reclaimed carbon fiber value: USD 50-150/kg vs USD 200-500/kg virgin. At 1,000 kg/day CFRP processing and 300 days/year, annual reclaimed value: USD 15-45 million. The ZL-PC1200A capital cost is recovered in 1-2 days of carbon fiber reclamation. The composite closed-loop economics are the strongest business case for any ZL-PC variant.
Q: What is the maximum glass fiber content the ZL-PC1200A can process continuously?
40% glass fiber content sustained over 24-hour operation with standard SKD-11 blades. With optional carbide-tipped blades (USD 1,200), the ZL-PC1200A handles 50%+ glass fiber content with extended blade life.
Q: Can the ZL-PC1200A process carbon fiber composites?
Yes, at 800-1000 kg/h with optional carbide blades. The ZL-PC1200A with carbide blades enables closed-loop carbon fiber reclamation at USD 50-150/kg reclaimed value vs USD 200-500/kg virgin carbon fiber.
Q: What is the reinforced rotor shaft specification?
55 mm diameter vs 50 mm standard. The 55 mm shaft extends fatigue life by 50% under heavy material 24/7 service, providing 15+ year service life vs 8-10 years for standard machines.
Q: How many production lines can the ZL-PC1200A support?
2-3 composite material production lines running 24/7. The ZL-PC1200A's 2000 kg/h capacity supports typical composite manufacturing configurations with 30-50% throughput reserve for future expansion.
Q: What is the blade life on carbon fiber composites?
Standard SKD-11 blades: 200-300 hours. Carbide-tipped blades: 1500-2500 hours. For high-volume CFRP processing, carbide blades are essential for cost-effective operation.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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