ZL-PC1200A Large Diameter Pipe Shredder 44kW 2000kg/h Petrochemical
Large municipal drainage pipe manufacturers producing 500-800mm diameter pipes for stormwater and sewer applications need crusher equipment that handles extra-large diameter pipes with high throughput. The ZL-PC1200A Pipe Profile Shredder delivers 2000 kg/h throughput with the 950 x 580 mm feed opening accepting 800mm diameter pipes for municipal drainage applications.
| Model | ZL-PC1200A | Power | 44 kW (60 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 2000 kg/h | Feed Opening | 950 x 580 mm |
| Rotating Blades | 28 pcs SKD-11 | Fixed Blades | 4 pcs SKD-11 |
| Screen Hole | 8-18 mm | Net Weight | 2500 kg |
| Machine Size (L x W x H) | 2300 x 1750 x 2500 mm | Crushing Chamber | 1000 x 620 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU | Noise Level | max 95 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC1200A Pipe Profile Shredder processes large municipal drainage pipes at 500-800mm diameter: stormwater pipe (500-600mm) at 1700-2000 kg/h, sewer pipe (600-700mm) at 1500-1700 kg/h, large trunk sewer pipe (700-800mm) at 1200-1500 kg/h. The diameter range covers standard large municipal drainage applications.
For large municipal drainage pipe manufacturers, the ZL-PC1200A's 800mm diameter capacity eliminates pre-cutting requirements for the largest stormwater and sewer pipes. The 2000 kg/h throughput processes the daily production scrap in 4-6 hours of continuous operation.
The ZL-PC1200A processes both corrugated and solid wall drainage pipes: solid wall pipe (10-15mm wall) at 1500-2000 kg/h, corrugated pipe (double-wall, ribbed) at 1000-1300 kg/h. The corrugated pipe processing requires more torque due to air pockets in the corrugations that absorb cutting energy.
For large municipal drainage pipe manufacturers producing both solid and corrugated pipe, the ZL-PC1200A's 44 kW motor handles both types without operator intervention. The rotor torque automatically adjusts to the cutting resistance, preventing rotor stall on corrugated pipe.
HDPE solid wall sewer pipe (12-15mm wall) is the standard for modern municipal sewer systems due to corrosion resistance and 50+ year service life. The ZL-PC1200A processes HDPE solid wall sewer pipe at 1500-1700 kg/h, supporting large municipal sewer pipe manufacturers.
For large municipal sewer pipe manufacturers, the ZL-PC1200A's HDPE processing capability enables closed-loop sewer pipe recycling with full material traceability. The municipal sewer pipe market is growing 8-12% annually in developing countries, driven by urbanization and infrastructure investment.
PVC stormwater management pipe includes solid wall and profile wall (corrugated outer, smooth inner) variants. The ZL-PC1200A processes both variants: solid wall PVC at 1700-2000 kg/h, profile wall PVC at 1200-1500 kg/h. The profile wall requires more torque due to the structural corrugations.
For stormwater management pipe manufacturers, the ZL-PC1200A's PVC processing capability with dust collection (mandatory for PVC) supports compliant stormwater pipe recycling. The dust collection system captures PVC dust at 99.9% efficiency, preventing combustible dust accumulation.
Closed-loop large municipal pipe recycling recovers PVC or HDPE from production scrap and reprocesses into new pipe at the same facility. The ZL-PC1200A Pipe Profile Shredder produces chips at 14-16mm screen that feed directly into the large pipe extrusion line.
For large municipal drainage pipe manufacturers processing 40,000 tonnes per year, the ZL-PC1200A's 1800 kg/h throughput processes the daily input in 8-10 hours. Annual material recovered: 36,000 tonnes (90% recovery), commanding USD 500/tonne (PVC) or USD 700/tonne (HDPE) vs virgin USD 900-1,300/tonne. Annual savings: USD 7.2-16.2 million. Payback period: 1-2 months.
Q: What is the maximum pipe diameter for large municipal drainage?
800mm diameter for direct feed without pre-cutting. The 950 x 580 mm feed opening accepts 6-meter pipe sections fed end-on for diameters up to 800mm.
Q: Can the ZL-PC1200A process corrugated drainage pipe?
Yes, at 1000-1300 kg/h. The 44 kW motor handles corrugated pipe cutting resistance without rotor stall, supporting both solid and corrugated drainage pipe production.
Q: What is the typical payback for large municipal pipe manufacturers?
1-2 months typical payback. The ZL-PC1200A capital cost is recovered in 1-2 months of closed-loop operation due to high PVC/HDPE resin savings (USD 400-600/tonne vs virgin).
Q: Can the ZL-PC1200A process HDPE solid wall sewer pipe?
Yes, at 1500-1700 kg/h. HDPE solid wall sewer pipe is the standard for modern municipal sewer systems, and the ZL-PC1200A's processing capability enables closed-loop recycling.
Q: What is the dust collection requirement for PVC pipe?
Mandatory dust collection (99.9% efficiency) for PVC pipe processing. The ZL-PC1200A ships with a 200 mm dust collection port that connects to industrial wet scrubber or explosion-proof baghouse.