ZL-PC1400A Heavy Plastic Drum Shredder 55kW 2500kg/h Chemical Marine
Heavy industrial drum recycling for chemical, marine, and aerospace industries requires specialized processing for the thickest-walled drums and largest containers. The ZL-PC1400A Heavy Plastic Drum Shredder delivers 2500 kg/h throughput with the 55 kW motor and 32-blade rotor designed for the most demanding drum processing applications.
| Model | ZL-PC1400A | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 32 pcs SKD-11 | Fixed Blades | 5 pcs SKD-11 |
| Screen Hole | 8-18 mm (customizable) | Net Weight | 2800 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 96 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
The ZL-PC1400A processes 200L heavy-duty plastic drums at 2000-2500 kg/h throughput, supporting 200+ drums per day at chemical, marine, and aerospace facilities. At 15 kg average heavy drum weight, the ZL-PC1400A processes 130-170 drums per hour at full throughput.
For chemical plant drum recycling operations receiving 2,000-3,000 drums per day (large chemical complexes), the ZL-PC1400A's 2500 kg/h throughput processes the daily input in 10-15 hours. The 55 kW motor torque reserve handles the thickest chemical drums (15-25 mm wall HDPE) without rotor stall.
The ZL-PC1400A processes heavy industrial drums at 15-25 mm wall thickness (beyond the standard 8-15 mm range of smaller machines). The 55 kW motor produces 25% more torque than the 44 kW PC1200A, enabling processing of extra-thick-walled drums at sustained throughput: 15 mm wall at 1800-2200 kg/h, 20 mm wall at 1200-1500 kg/h, 25 mm wall at 800-1100 kg/h.
For extra-heavy industrial drum recyclers processing the thickest chemical drums, the ZL-PC1400A's torque reserve enables processing that PC1200A and PC1000 cannot sustain. The 25% torque increase from PC1200A to ZL-PC1400A translates directly to 40-60% higher throughput on extra-thick-walled drums.
IBC (Intermediate Bulk Container) totes are 1000L containers with HDPE inner bottle + steel cage. The ZL-PC1400A handles decaged IBC bottles at 1800-2200 kg/h on 14 mm screen. Caged IBC requires steel cage removal first (manual torch or hydraulic cage crusher, USD 4,500-8,000 industrial grade).
For IBC recycling operations receiving 500-700 IBC totes per day (large chemical complexes), the ZL-PC1400A's 2000 kg/h throughput processes the daily input in 5-7 hours. At 20 kg average IBC weight, the ZL-PC1400A processes 100-110 IBC bottles per hour at full throughput.
Marine industry drums (buoy floats, marine equipment, off-shore containers) require specialized processing due to UV-degraded materials and saltwater contamination. The ZL-PC1400A's 55 kW motor processes marine-grade HDPE drums at 1800-2200 kg/h sustained throughput, handling extra-thick walls (15-25 mm) typical of marine applications.
For marine industry drum recyclers, the ZL-PC1400A's torque reserve handles the extra-thick walls and UV-degraded material characteristics typical of marine applications. The 32-blade rotor geometry cuts cleanly through marine-grade HDPE without excessive blade wear.
Aerospace and defense applications use specialized plastic drums (often 50-200L with extra-thick walls for hazardous material containment). The ZL-PC1400A's 55 kW motor processes these drums at 1500-2000 kg/h, supporting aerospace drum recycling operations.
For aerospace drum recyclers, the ZL-PC1400A's precision and torque reserve enable processing of aerospace-grade plastic drums without contamination risk. The premium build quality supports aerospace quality system documentation.
Heavy chemical drums require triple-rinsing and contamination testing before crushing. Industrial-scale triple-rinse systems process 100-150 drums per hour at chemical complexes. The ZL-PC1400A integrates with industrial-scale drum deheading + rinse systems via 8-meter conveyor integration (USD 2,400).
For chemical drum recyclers, the integrated drum deheading + rinse + crush workflow achieves 2500 kg/h sustained throughput with proper safety compliance. The integrated approach reduces labor and improves throughput consistency.
Closed-loop drum recycling recovers HDPE or PP from used drums and reprocesses into new drums at the same facility. The ZL-PC1400A Heavy Plastic Drum Shredder produces chips at 14-16 mm screen size that feed directly into the drum blow molding line after hot-air drying and color sorting.
For a large drum reconditioning facility processing 30,000 tonnes/year of used drums, the ZL-PC1400A's 2200 kg/h throughput processes the daily input in 5-7 hours. The annual HDPE/PP recovered is 27,000 tonnes (90% recovery rate), commanding USD 800/tonne vs virgin USD 1,300/tonne. Annual savings: USD 13.5 million. Payback period: 1 month.
Q: What is the maximum drum wall thickness the ZL-PC1400A can process?
25 mm wall thickness at 800-1100 kg/h. Above 25 mm wall (specialized extra-heavy drums), pre-cutting is required. Most heavy industrial drums (10-20 mm wall) process at 1200-2200 kg/h.
Q: Can the ZL-PC1400A process drums with residual chemicals inside?
No. Residual chemicals must be drained and drums rinsed before shredding. Triple-rinse with verification testing is standard practice. The ZL-PC1400A is not designed for chemical processing of contaminated drums.
Q: What screen size for downstream drum blow molding?
14-16 mm screen for direct feed to extrusion lines. Smaller screens (10-12 mm) require additional granulation. Larger screens (18+ mm) produce coarser chip with reduced blow molding quality.
Q: Can the ZL-PC1400A process metal drums?
No. Metal drums (steel, aluminum) require specialized metal shredders. The ZL-PC1400A is designed for heavy plastic drums only.
Q: How are steel cage IBCs handled?
Steel cage removal first (industrial-grade hydraulic cage crusher, USD 4,500-8,000), then process the plastic inner bottle. Attempting to shred a caged IBC damages the ZL-PC1400A blades within hours.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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