ZL-PC1400A Large Diameter Pipe Shredder 55kW 2500kg/h Oil Gas
Oil and gas transmission pipeline manufacturers and offshore wind farm pipe producers need crusher equipment that handles the thickest pipe walls (25-30mm) and the most demanding operational environments. The ZL-PC1400A Oil Gas Offshore Wind Pipe Shredder delivers 2500 kg/h throughput with the 55 kW motor torque that energy transmission pipe processing requires.
| Model | ZL-PC1400A | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 32 pcs SKD-11 | Fixed Blades | 5 pcs SKD-11 |
| Screen Hole | 8-18 mm | Net Weight | 2800 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 96 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
Offshore wind farm installations require HDPE cable protection pipes for subsea power transmission: 800-1000mm diameter for inter-turbine cable protection, 25-30mm wall thickness for subsea pressure and abrasion resistance. The ZL-PC1400A processes offshore wind farm cable protection pipe at 1500-1800 kg/h, supporting the growing offshore wind market.
For offshore wind farm pipe manufacturers, the ZL-PC1400A's 1000mm diameter capacity eliminates pre-cutting requirements for the largest cable protection pipes. The 2500 kg/h throughput processes the daily production scrap in 4-5 hours of continuous operation, supporting offshore wind farm expansion at 12-18% annual growth.
Oil and gas transmission pipelines operate at 50-100 bar working pressure, requiring 25-30mm wall thickness for safety margin. The ZL-PC1400A processes transmission pipe at 1500-1800 kg/h with the 55 kW motor torque that high-pressure pipe applications require. The 32-blade rotor geometry cuts cleanly through the thickest transmission pipe walls without rotor stall.
For oil and gas pipeline manufacturers, the ZL-PC1400A's torque reserve enables processing of high-pressure transmission pipe that smaller machines cannot handle. The high-pressure pipe market is growing 8-12% annually driven by global energy infrastructure expansion.
PE100-RC (Resistance to Crack) is the latest HDPE material for high-pressure gas distribution, with 25-30mm wall thickness for 16 bar operating pressure. The ZL-PC1400A processes PE100-RC pipe at 1500-1800 kg/h, supporting modern gas distribution infrastructure with 100+ year service life requirements.
For gas distribution pipe manufacturers, the ZL-PC1400A's PE100-RC processing capability enables closed-loop recycling of the highest-performance HDPE material. The PE100-RC pipe market is growing 15-20% annually as gas utilities replace legacy cast iron and steel distribution networks.
Offshore platform pipe applications require UV-stabilized HDPE pipe for saltwater exposure: 800-1000mm diameter for platform-to-platform transmission, 25-30mm wall thickness for 20+ year service life in harsh marine environments. The ZL-PC1400A processes offshore platform pipe at 1500-1800 kg/h.
For offshore platform pipe manufacturers, the ZL-PC1400A's HDPE processing capability supports marine-grade applications. The offshore platform pipe market is growing 10-15% annually driven by offshore oil and gas maintenance plus offshore wind farm expansion.
Subsea pipeline protection pipe for ultra-deepwater applications requires 30-35mm wall thickness for 1000m depth water pressure. The ZL-PC1400A's 55 kW motor processes subsea protection pipe at 1200-1500 kg/h, supporting ultra-deepwater oil and gas installations where pipe failure costs exceed USD 10 million per day.
For subsea pipe manufacturers, the ZL-PC1400A's high-torque processing enables subsea-grade pipe recycling at premium pricing. The subsea pipe market is growing 5-8% annually driven by ultra-deepwater exploration and offshore wind farm subsea cable installations.
Closed-loop energy transmission pipe recycling recovers HDPE from production scrap and reprocesses into new energy transmission pipe at the same facility. The ZL-PC1400A Oil Gas Offshore Wind Pipe Shredder produces chips at 16-18mm screen that feed directly into the energy-grade pipe extrusion line after hot-air drying and quality testing.
For oil and gas pipe manufacturers processing 50,000 tonnes per year of energy transmission pipe scrap, the ZL-PC1400A's 2200 kg/h throughput processes the daily input in 9-11 hours. Annual HDPE recovered: 45,000 tonnes (90% recovery), commanding USD 900/tonne vs virgin USD 1,500/tonne. Annual savings: USD 27 million. Payback period: 1-2 months.
Q: What is the maximum pipe diameter for offshore wind farm applications?
1000mm diameter for direct feed without pre-cutting. Offshore wind farm cable protection pipes (800-1000mm) are the standard size, and the ZL-PC1400A accepts the largest sizes without pre-cutting.
Q: Can the ZL-PC1400A process 30mm wall high-pressure pipe?
Yes, at 1500-1800 kg/h. The 55 kW motor provides the torque reserve for sustained 30mm wall high-pressure pipe processing that smaller machines cannot sustain.
Q: What is the typical payback for oil and gas pipe manufacturers?
1-2 months typical payback. The ZL-PC1400A capital cost is recovered in 1-2 months of closed-loop operation due to high HDPE resin savings (USD 600/tonne vs virgin for energy-grade pipe).
Q: Can the ZL-PC1400A process PE100-RC material?
Yes, at 1500-1800 kg/h. PE100-RC is the latest HDPE material for high-pressure gas distribution, and the ZL-PC1400A's processing capability supports modern gas distribution infrastructure recycling.
Q: What is the offshore wind farm pipe market growth?
Offshore wind farm pipe market is growing 12-18% annually, driven by global offshore wind capacity expansion. The ZL-PC1400A's processing capability supports manufacturers serving this rapidly growing market.