ZL-PC1400A Large Diameter Pipe Shredder 55kW 2500kg/h Oil Gas
Oil and gas transmission pipeline manufacturers and offshore wind farm pipe producers need crusher equipment that handles the thickest pipe walls (25-30mm) and the most demanding operational environments. The ZL-PC1400A Oil Gas Offshore Wind Pipe Shredder delivers 2500 kg/h throughput with the 55 kW motor torque that energy transmission pipe processing requires.
| Model | ZL-PC1400A | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 32 pcs SKD-11 | Fixed Blades | 5 pcs SKD-11 |
| Screen Hole | 8-18 mm | Net Weight | 2800 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK | Noise Level | max 96 dB |
| Warranty | 1 year (consumables excluded) | Certifications | CE / ISO 9001:2015 |
Offshore wind farm installations require HDPE cable protection pipes for subsea power transmission: 800-1000mm diameter for inter-turbine cable protection, 25-30mm wall thickness for subsea pressure and abrasion resistance. The ZL-PC1400A processes offshore wind farm cable protection pipe at 1500-1800 kg/h, supporting the growing offshore wind market.
For offshore wind farm pipe manufacturers, the ZL-PC1400A's 1000mm diameter capacity eliminates pre-cutting requirements for the largest cable protection pipes. The 2500 kg/h throughput processes the daily production scrap in 4-5 hours of continuous operation, supporting offshore wind farm expansion at 12-18% annual growth.
Oil and gas transmission pipelines operate at 50-100 bar working pressure, requiring 25-30mm wall thickness for safety margin. The ZL-PC1400A processes transmission pipe at 1500-1800 kg/h with the 55 kW motor torque that high-pressure pipe applications require. The 32-blade rotor geometry cuts cleanly through the thickest transmission pipe walls without rotor stall.
For oil and gas pipeline manufacturers, the ZL-PC1400A's torque reserve enables processing of high-pressure transmission pipe that smaller machines cannot handle. The high-pressure pipe market is growing 8-12% annually driven by global energy infrastructure expansion.
PE100-RC (Resistance to Crack) is the latest HDPE material for high-pressure gas distribution, with 25-30mm wall thickness for 16 bar operating pressure. The ZL-PC1400A processes PE100-RC pipe at 1500-1800 kg/h, supporting modern gas distribution infrastructure with 100+ year service life requirements.
For gas distribution pipe manufacturers, the ZL-PC1400A's PE100-RC processing capability enables closed-loop recycling of the highest-performance HDPE material. The PE100-RC pipe market is growing 15-20% annually as gas utilities replace legacy cast iron and steel distribution networks.
Offshore platform pipe applications require UV-stabilized HDPE pipe for saltwater exposure: 800-1000mm diameter for platform-to-platform transmission, 25-30mm wall thickness for 20+ year service life in harsh marine environments. The ZL-PC1400A processes offshore platform pipe at 1500-1800 kg/h.
For offshore platform pipe manufacturers, the ZL-PC1400A's HDPE processing capability supports marine-grade applications. The offshore platform pipe market is growing 10-15% annually driven by offshore oil and gas maintenance plus offshore wind farm expansion.
Subsea pipeline protection pipe for ultra-deepwater applications requires 30-35mm wall thickness for 1000m depth water pressure. The ZL-PC1400A's 55 kW motor processes subsea protection pipe at 1200-1500 kg/h, supporting ultra-deepwater oil and gas installations where pipe failure costs exceed USD 10 million per day.
For subsea pipe manufacturers, the ZL-PC1400A's high-torque processing enables subsea-grade pipe recycling at premium pricing. The subsea pipe market is growing 5-8% annually driven by ultra-deepwater exploration and offshore wind farm subsea cable installations.
Closed-loop energy transmission pipe recycling recovers HDPE from production scrap and reprocesses into new energy transmission pipe at the same facility. The ZL-PC1400A Oil Gas Offshore Wind Pipe Shredder produces chips at 16-18mm screen that feed directly into the energy-grade pipe extrusion line after hot-air drying and quality testing.
For oil and gas pipe manufacturers processing 50,000 tonnes per year of energy transmission pipe scrap, the ZL-PC1400A's 2200 kg/h throughput processes the daily input in 9-11 hours. Annual HDPE recovered: 45,000 tonnes (90% recovery), commanding USD 900/tonne vs virgin USD 1,500/tonne. Annual savings: USD 27 million. Payback period: 1-2 months.
Q: What is the maximum pipe diameter for offshore wind farm applications?
1000mm diameter for direct feed without pre-cutting. Offshore wind farm cable protection pipes (800-1000mm) are the standard size, and the ZL-PC1400A accepts the largest sizes without pre-cutting.
Q: Can the ZL-PC1400A process 30mm wall high-pressure pipe?
Yes, at 1500-1800 kg/h. The 55 kW motor provides the torque reserve for sustained 30mm wall high-pressure pipe processing that smaller machines cannot sustain.
Q: What is the typical payback for oil and gas pipe manufacturers?
1-2 months typical payback. The ZL-PC1400A capital cost is recovered in 1-2 months of closed-loop operation due to high HDPE resin savings (USD 600/tonne vs virgin for energy-grade pipe).
Q: Can the ZL-PC1400A process PE100-RC material?
Yes, at 1500-1800 kg/h. PE100-RC is the latest HDPE material for high-pressure gas distribution, and the ZL-PC1400A's processing capability supports modern gas distribution infrastructure recycling.
Q: What is the offshore wind farm pipe market growth?
Offshore wind farm pipe market is growing 12-18% annually, driven by global offshore wind capacity expansion. The ZL-PC1400A's processing capability supports manufacturers serving this rapidly growing market.
The ZL-PC1400A and ZL-PC1400B are the two largest models in ZILLION's ZL-PC industrial shredder series. The ZL-PC1400A delivers the same 55 kW / 2,500 kg/h platform as the top-tier PC1400B but with a more compact 650 mm feed opening and smaller footprint — ideal for mid-to-large recycling operations that do not need the 800 mm wide-feed capability. For other applications or upstream pre-shredding in a two-stage recycling line, consider these related models and engineering resources:
The ZL-PC1400A 1,420 x 650 mm feed opening accepts pipes up to 650 mm outside diameter without pre-cutting. This covers the majority of HDPE and MDPE gas distribution pipes (typically 20 to 500 mm), larger-diameter water mains (up to 650 mm OD), and standard FRP oilfield gathering pipes (typically 50 to 200 mm). For pipes exceeding 650 mm OD, ZILLION recommends the ZL-PC1400B with 800 mm feed.
Yes. The ZL-PC1400A is available with ATEX zone 22 certification for operation in environments where combustible dust or gas may be present intermittently. This includes explosion-proof motors (EEX de IIC T4), intrinsically safe control circuits, and purge-and-pressurization enclosures. Standard CE configuration is suitable for non-classified areas; ATEX certification adds 8 to 12 weeks to the standard lead time.
The 650 mm feed opening and open rotor geometry are specifically designed for pipe and profile waste up to 650 mm diameter. The 42-piece SKD-11 rotary blade configuration creates a continuous shearing action that pulls pipe sections through the cutting chamber. The 20 mm screen retains oversize for manual inspection if needed.
For oil and gas pipe waste: HDPE gas pipe offcuts (32 to 110 mm OD, 3 to 10 mm wall) at 2,200 to 2,500 kg/h; larger-diameter HDPE water pipe (315 to 500 mm OD, 10 to 20 mm wall) at 1,400 to 1,900 kg/h; FRP gathering pipe (50 to 200 mm OD, 5 to 15 mm wall) at 1,700 to 2,200 kg/h.
The ZL-PC1400A standard configuration handles pipe surfaces free from free-flowing hydrocarbons. For pipe cuttings with residual oil contamination, the optional wash-down-rated configuration includes sealed bearings, stainless steel fasteners, and an integrated wash-down spray nozzle for daily cleaning. ZILLION also recommends an exhaust ventilation system rated at 2,000 CFM for contaminated pipe installations.
The ZL-PC1400A carries CE marking under Machinery Directive 2006/42/EC, complies with EN ISO 12100:2010 and EN 60204-1, and is designed per API guidelines for rotating equipment safety. For offshore installations, optional DNV GL marine certification is available. All structural welds are documented per ASME Section IX.
The ZL-PC1400A delivers 55 kW of motor power at 2,500 kg/h of rated throughput. The following five worked examples let you verify throughput, lifecycle cost, and return-on-investment for your specific application before purchasing. All calculations use conservative operating assumptions and can be re-run with your site-specific energy rate, labor cost, and feedstock moisture content.
Question: How many tons per day can the ZL-PC1400A actually process in a real plant?
Calculation:
Interpretation: A single ZL-PC1400A delivers the throughput of a small-to-medium recycling facility. For comparison, the larger ZL-PC1400B with its 800 mm feed delivers 55 to 60 tons/day at the same 55 kW power. If your application requires more than 40 tons/day consistently, consider the PC1400B.
Question: What is the fully-loaded cost per ton over a 5-year life cycle?
Assumptions: 34 tons/day × 26 days/month × 12 months/year × 5 years = 53,040 tons over 5 years. Energy rate: $0.08/kWh. Labor: $5/hour for one operator.
Annual costs:
Total 5-year cost: ($4,400 + $12,249 + $1,900 + $440 + $24,960 + $1,200) × 5 = $225,745
Cost per ton over 5 years: $225,745 / 53,040 tons = $4.26/ton
Interpretation: At $4.26 per ton fully-loaded, the ZL-PC1400A is competitive with mid-size industrial shredders in the 2,000 to 2,500 kg/h class. Plants with lower energy rates (large industrial contracts at $0.05/kWh) can drive this below $3.80/ton; plants with higher labor costs (Western Europe / North America) push it toward $5.00/ton.
Question: How long do the SKD-11 blades last and what is the per-ton blade cost?
Calculation:
Interpretation: At 15 cents per ton, blade resharpening is a small fraction of TCO (about 3.5% of $4.26/ton). The four-edge indexable design (each blade can be rotated 90 degrees four times before resharpening) effectively gives 4,000 to 4,800 hours between resharpening cycles, reducing labor cost as well.
Question: If we currently run a ZL-PC800 (30 kW / 1,000 kg/h), what is the payback period for upgrading to the ZL-PC1400A?
Current state (ZL-PC800):
After upgrade (ZL-PC1400A):
Annual savings:
Capital investment delta: $22,000 (PC1400A) - $14,000 (PC800 typical) = $8,000 net incremental investment
Payback period: $8,000 / $16,980/year = 0.47 years (about 6 months)
Interpretation: For plants currently running multiple ZL-PC800 units in parallel, consolidating to a single ZL-PC1400A pays for the equipment in under 6 months through labor and energy savings alone. The 4.25× capacity increase also creates option value for new contracts that would otherwise have required additional equipment.
Question: What does it cost in electricity to process one ton of plastic?
Calculation:
Cost per ton at common energy rates:
Interpretation: Energy is approximately 20% of fully-loaded TCO at US average rates. Plants with on-site solar or low industrial rates can drive energy cost below $1/ton, while high-rate European plants should factor $2.77/ton into their TCO model. For comparison, the larger ZL-PC1400B achieves slightly better energy efficiency (14.8 kWh/ton) due to its wider feed opening reducing reversing cycles.
The specifications, safety standards, blade material claims, lifecycle calculations, and ROI examples for the ZL-PC1400A industrial plastic shredder reference the following industry bodies and standards:
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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