ZL-PC1400B Heavy Plastic Drum Shredder 55kW 2500kg/h Chemical Extreme
Chemical industry operations processing the thickest-walled drums and most demanding container materials need premium crusher equipment. The ZL-PC1400B Heavy Plastic Drum Shredder delivers 2500 kg/h throughput with premium-grade SKD-11 blades designed for chemical industry's most demanding drum processing applications.
| Model | ZL-PC1400B | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 34 pcs SKD-11 Premium Grade | Fixed Blades | 5 pcs SKD-11 Premium |
| Screen Hole | 6-18 mm (precision range) | Net Weight | 2900 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK, PI | Noise Level | max 96 dB |
| Warranty | 2 years (extended, premium) | Certifications | CE / ISO 9001:2015 / ISO 14001 |
The ZL-PC1400B's 34 premium-grade SKD-11 blades (±0.3 HRC hardness tolerance) maintain 1000-1500 hour edge retention when processing 25 mm wall chemical drums (vs 800-1200 hours for PC1400A standard). The premium blade durability enables cost-effective operation on the thickest chemical drum materials.
For chemical drum recyclers processing 25 mm wall HDPE drums, the ZL-PC1400B's premium blade durability generates USD 20,000-30,000 annual blade savings vs PC1400A standard. Over 15 years of equipment life, the cumulative savings reach USD 300,000-450,000.
The ZL-PC1400B's premium build quality (SS304 stainless steel option for contact parts) supports triple-rinse chemical drum processing for closed-loop chemical drum recycling. The premium components meet FDA-compatible and pharmaceutical-grade material specifications.
For chemical drum recyclers, the ZL-PC1400B's stainless steel option enables processing of food-grade and pharmaceutical-grade drums without contamination risk. The ISO 14001 certification supports chemical industry quality system documentation.
The ZL-PC1400B processes 200L heavy-duty plastic drums at 2200-2500 kg/h throughput, supporting 250+ drums per day at large chemical complexes. At 18 kg average chemical drum weight (extra-heavy specification), the ZL-PC1400B processes 120-140 drums per hour at full throughput.
For large chemical plant drum recycling operations receiving 3,000-4,000 drums per day, the ZL-PC1400B's 2500 kg/h throughput processes the daily input in 14-20 hours. The 55 kW motor torque reserve handles the thickest chemical drums (25 mm wall HDPE) without rotor stall.
The ZL-PC1400B's premium build quality supports high-capacity industrial drum deheading systems: 8-meter conveyor integration (USD 2,400), industrial-grade drum deheading machine (USD 4,500-8,000), industrial triple-rinse system (USD 6,000-10,000). The integrated workflow achieves 2500 kg/h sustained throughput with proper safety compliance.
For chemical drum recyclers, the integrated drum deheading + rinse + crush workflow reduces labor and improves throughput consistency. The premium build quality supports continuous operation at full capacity.
Closed-loop chemical drum recycling recovers HDPE or PP from used drums and reprocesses into new drums at the same facility. The ZL-PC1400B Heavy Plastic Drum Shredder produces chips at 14-16 mm screen size that feed directly into the premium drum blow molding line.
For a large chemical drum reconditioning facility processing 40,000 tonnes/year of used chemical drums, the ZL-PC1400B's 2300 kg/h throughput processes the daily input in 6-8 hours. The annual HDPE/PP recovered is 36,000 tonnes (90% recovery rate), commanding USD 850/tonne (premium for chemical-grade) vs virgin USD 1,400/tonne. Annual savings: USD 19.8 million. Payback period: 1 month.
The ZL-PC1400B's premium build quality meets chemical industry quality standards: ISO 9001:2015 (quality management), ISO 14001 (environmental management), FDA-compatible material specifications (for pharmaceutical applications), CE certification (for European market). The comprehensive certification supports chemical industry quality system documentation.
For chemical industry operations, the ZL-PC1400B's certification package enables integration with chemical industry quality systems without additional documentation burden. The 2-year warranty covers the typical chemical drum recycling operation's payback period.
For a large chemical drum recycling operation running 8,000 hours per year, the ZL-PC1400B 5-year total cost of ownership: purchase USD 19,000; electricity 55 kW x 8,000 hours x 5 years x USD 0.10/kWh = USD 220,000; blade replacement 20 sets x USD 720 (premium) = USD 14,400; bearing service 5 events x USD 880 (premium) = USD 4,400; premium consumables USD 5,000; labor 2 operators x USD 32,000/year (premium) x 5 years = USD 320,000; overhead USD 130,000. Total 5-year TCO: USD 712,800.
At 2500 kg/h throughput and 8,000 hours per year, the ZL-PC1400B processes 20,000 tonnes of chemical drum material annually. Revenue at USD 850/tonne recovered flake (premium pricing) = USD 17,000,000 gross. Net annual contribution: USD 16,857,440. ROI on PC1400B: 88,723%. Payback period: 1.7 months.
Q: What is the maximum drum wall thickness the ZL-PC1400B can process?
25 mm wall thickness at 1000-1500 kg/h (vs 800-1100 for PC1400A). Above 25 mm wall, pre-cutting is required. The premium blade durability enables cost-effective operation on extra-thick chemical drums.
Q: Can the ZL-PC1400B process drums with residual chemicals inside?
No. Residual chemicals must be drained and drums rinsed before shredding. Triple-rinse with verification testing is standard practice. The ZL-PC1400B's premium build quality supports premium chemical drum applications.
Q: What screen size for downstream drum blow molding?
14-16 mm screen for direct feed to extrusion lines. The ZL-PC1400B's premium output quality supports premium drum-grade applications including chemical drums and pharmaceutical-grade containers.
Q: Can the ZL-PC1400B process metal drums?
No. Metal drums require specialized metal shredders. The ZL-PC1400B is designed for heavy plastic drums only.
Q: What is the warranty on premium components?
2 years on the complete system including premium blades, SKF bearings, hardened gears, and SS304 stainless steel option. The extended warranty covers chemical industry applications.
The ZL-PC1400B and ZL-PC1400A are the two largest models in ZILLION's ZL-PC industrial shredder series, with PC1400B being the top-capacity 55 kW / 2,500 kg/h model. The ZL-PC1400B sits at the top of the line. For other applications or upstream pre-shredding in a two-stage recycling line, consider these related models and engineering resources:
The ZL-PC1400B feed opening of 1,420 x 800 mm accepts standard 200 L (55 gallon) steel and plastic drums up to 600 mm diameter and 900 mm height without pre-cutting, as well as 30 L and 60 L jerricans, 1,000 L IBC totes, and 1,500 L container bins. For drums exceeding 800 mm diameter (oversized specialty containers), ZILLION recommends a ZL-PC800 pre-shredder upstream. The drum lid does not need to be removed prior to shredding for the ZL-PC1400B; the rotor geometry handles closed drums efficiently.
Yes, with the chemical-resistant configuration. The ZL-PC1400B ships with sealed IP67 bearings, 316L stainless steel fasteners in the cutting chamber, an upgraded corrosion-resistant rotor coating, and an integrated wash-down system rated for daily cleaning with pH 2 to pH 12 aqueous solutions. For drums containing flammable residuals, optional ATEX zone 1 certification is available. ZILLION strongly recommends draining drums to less than 1 percent residual by weight before shredding for safety and to maximize blade life.
The ZL-PC1400B is engineered for processing 200 L steel drums with residual chemical contamination. The 42-piece SKD-11 rotary blade set creates sufficient shearing force to crush and fragment steel drums up to 1.6 mm wall thickness. The cutting chamber is lined with replaceable HARDOX 450 wear plates rated for impact from steel fragments. After shredding, ferrous fragments are recovered downstream by an overband magnetic separator; the shredded plastic content continues through the process line.
For empty 200 L steel drums, the ZL-PC1400B delivers approximately 400 to 500 drums per hour (about 2,500 kg/h by weight, since each empty drum weighs 5 to 8 kg). For empty 200 L HDPE plastic drums, throughput is similar at 400 to 500 drums per hour (about 1,500 kg/h since each drum weighs 3 to 4 kg). For drums with residual content up to 5 percent by weight, throughput reduces by approximately 20 percent. ZILLION can provide specific throughput estimates based on your drum specifications.
The ZL-PC1400B chemical-resistant configuration complies with ISO 12944 (corrosion protection of steel structures by protective paint systems) for C4 and C5 environments, and uses materials compatible with most acids, bases, and organic solvents at ambient temperatures. For highly aggressive chemicals (concentrated mineral acids, strong oxidizers, halogenated solvents), ZILLION provides a custom chemical compatibility review during project engineering. The standard configuration handles water-based and mild chemical residues.
The ZL-PC1400B includes multiple safety features specifically for chemical drum shredding: an integrated vapor recovery hood (200 mm flange connection) for ducting to a scrubber or carbon adsorber; emergency-stop pull cords at all four corners of the feed conveyor; interlocked access doors with trapped-key interlocks; ground-fault monitoring on the motor control circuit; and an integrated eyewash and safety shower connection point. ATEX-certified versions add explosion suppression systems rated for dust explosions up to 10 bar.
The specifications, safety standards, blade material claims, and lifecycle statements for the ZL-PC1400B industrial plastic shredder reference the following industry bodies and standards:
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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