ZL-PC1400B Heavy Plastic Drum Shredder 55kW 2500kg/h Chemical Extreme
Chemical industry operations processing the thickest-walled drums and most demanding container materials need premium crusher equipment. The ZL-PC1400B Heavy Plastic Drum Shredder delivers 2500 kg/h throughput with premium-grade SKD-11 blades designed for chemical industry's most demanding drum processing applications.
| Model | ZL-PC1400B | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 34 pcs SKD-11 Premium Grade | Fixed Blades | 5 pcs SKD-11 Premium |
| Screen Hole | 6-18 mm (precision range) | Net Weight | 2900 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK, PI | Noise Level | max 96 dB |
| Warranty | 2 years (extended, premium) | Certifications | CE / ISO 9001:2015 / ISO 14001 |
The ZL-PC1400B's 34 premium-grade SKD-11 blades (±0.3 HRC hardness tolerance) maintain 1000-1500 hour edge retention when processing 25 mm wall chemical drums (vs 800-1200 hours for PC1400A standard). The premium blade durability enables cost-effective operation on the thickest chemical drum materials.
For chemical drum recyclers processing 25 mm wall HDPE drums, the ZL-PC1400B's premium blade durability generates USD 20,000-30,000 annual blade savings vs PC1400A standard. Over 15 years of equipment life, the cumulative savings reach USD 300,000-450,000.
The ZL-PC1400B's premium build quality (SS304 stainless steel option for contact parts) supports triple-rinse chemical drum processing for closed-loop chemical drum recycling. The premium components meet FDA-compatible and pharmaceutical-grade material specifications.
For chemical drum recyclers, the ZL-PC1400B's stainless steel option enables processing of food-grade and pharmaceutical-grade drums without contamination risk. The ISO 14001 certification supports chemical industry quality system documentation.
The ZL-PC1400B processes 200L heavy-duty plastic drums at 2200-2500 kg/h throughput, supporting 250+ drums per day at large chemical complexes. At 18 kg average chemical drum weight (extra-heavy specification), the ZL-PC1400B processes 120-140 drums per hour at full throughput.
For large chemical plant drum recycling operations receiving 3,000-4,000 drums per day, the ZL-PC1400B's 2500 kg/h throughput processes the daily input in 14-20 hours. The 55 kW motor torque reserve handles the thickest chemical drums (25 mm wall HDPE) without rotor stall.
The ZL-PC1400B's premium build quality supports high-capacity industrial drum deheading systems: 8-meter conveyor integration (USD 2,400), industrial-grade drum deheading machine (USD 4,500-8,000), industrial triple-rinse system (USD 6,000-10,000). The integrated workflow achieves 2500 kg/h sustained throughput with proper safety compliance.
For chemical drum recyclers, the integrated drum deheading + rinse + crush workflow reduces labor and improves throughput consistency. The premium build quality supports continuous operation at full capacity.
Closed-loop chemical drum recycling recovers HDPE or PP from used drums and reprocesses into new drums at the same facility. The ZL-PC1400B Heavy Plastic Drum Shredder produces chips at 14-16 mm screen size that feed directly into the premium drum blow molding line.
For a large chemical drum reconditioning facility processing 40,000 tonnes/year of used chemical drums, the ZL-PC1400B's 2300 kg/h throughput processes the daily input in 6-8 hours. The annual HDPE/PP recovered is 36,000 tonnes (90% recovery rate), commanding USD 850/tonne (premium for chemical-grade) vs virgin USD 1,400/tonne. Annual savings: USD 19.8 million. Payback period: 1 month.
The ZL-PC1400B's premium build quality meets chemical industry quality standards: ISO 9001:2015 (quality management), ISO 14001 (environmental management), FDA-compatible material specifications (for pharmaceutical applications), CE certification (for European market). The comprehensive certification supports chemical industry quality system documentation.
For chemical industry operations, the ZL-PC1400B's certification package enables integration with chemical industry quality systems without additional documentation burden. The 2-year warranty covers the typical chemical drum recycling operation's payback period.
For a large chemical drum recycling operation running 8,000 hours per year, the ZL-PC1400B 5-year total cost of ownership: purchase USD 19,000; electricity 55 kW x 8,000 hours x 5 years x USD 0.10/kWh = USD 220,000; blade replacement 20 sets x USD 720 (premium) = USD 14,400; bearing service 5 events x USD 880 (premium) = USD 4,400; premium consumables USD 5,000; labor 2 operators x USD 32,000/year (premium) x 5 years = USD 320,000; overhead USD 130,000. Total 5-year TCO: USD 712,800.
At 2500 kg/h throughput and 8,000 hours per year, the ZL-PC1400B processes 20,000 tonnes of chemical drum material annually. Revenue at USD 850/tonne recovered flake (premium pricing) = USD 17,000,000 gross. Net annual contribution: USD 16,857,440. ROI on PC1400B: 88,723%. Payback period: 1.7 months.
Q: What is the maximum drum wall thickness the ZL-PC1400B can process?
25 mm wall thickness at 1000-1500 kg/h (vs 800-1100 for PC1400A). Above 25 mm wall, pre-cutting is required. The premium blade durability enables cost-effective operation on extra-thick chemical drums.
Q: Can the ZL-PC1400B process drums with residual chemicals inside?
No. Residual chemicals must be drained and drums rinsed before shredding. Triple-rinse with verification testing is standard practice. The ZL-PC1400B's premium build quality supports premium chemical drum applications.
Q: What screen size for downstream drum blow molding?
14-16 mm screen for direct feed to extrusion lines. The ZL-PC1400B's premium output quality supports premium drum-grade applications including chemical drums and pharmaceutical-grade containers.
Q: Can the ZL-PC1400B process metal drums?
No. Metal drums require specialized metal shredders. The ZL-PC1400B is designed for heavy plastic drums only.
Q: What is the warranty on premium components?
2 years on the complete system including premium blades, SKF bearings, hardened gears, and SS304 stainless steel option. The extended warranty covers chemical industry applications.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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