ZL-PC1400B Large Diameter Plastic Shredder 55kW 2500kg/h Oil Gas Premium
Oil and gas, marine platform, and large-diameter infrastructure applications with strict material specifications need premium crusher equipment that handles the thickest pipes with the highest reliability. The ZL-PC1400B Large Diameter Plastic Shredder delivers 2500 kg/h throughput with premium components designed for the most demanding pipe processing applications.
| Model | ZL-PC1400B | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 34 pcs SKD-11 Premium Grade | Fixed Blades | 5 pcs SKD-11 Premium |
| Screen Hole | 6-18 mm (precision range) | Net Weight | 2900 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK, PI | Noise Level | max 96 dB |
| Warranty | 2 years (extended, premium) | Certifications | CE / ISO 9001:2015 / ISO 14001 |
The ZL-PC1400B's 34 premium-grade SKD-11 blades (±0.3 HRC hardness tolerance) maintain 900-1500 hour edge retention when processing 30 mm wall oil and gas transmission pipes (vs 700-1200 hours for PC1400A standard). The premium blade durability enables cost-effective operation on the most demanding pipe materials.
For oil and gas pipe manufacturers processing 30 mm wall transmission pipes, the ZL-PC1400B's premium blade durability generates USD 15,000-25,000 annual blade savings vs PC1400A standard. Over 15 years of equipment life, the cumulative savings reach USD 225,000-375,000.
Oil and gas transmission pipes range from 400-1200 mm diameter for cross-country pipeline applications. The ZL-PC1400B processes transmission pipe scrap at 1200-1500 kg/h on 16 mm screen, handling pipe wall thicknesses up to 30 mm for high-pressure gas transmission applications.
For oil and gas pipe manufacturers, the ZL-PC1400B's premium build quality and tighter tolerances reduce wall thickness variability in the processed chip, improving downstream extrusion quality for closed-loop pipe-to-pipe recycling. The premium quality is essential for high-pressure gas transmission applications.
Marine platform pipe applications require thick-walled, corrosion-resistant pipes for off-shore infrastructure. The ZL-PC1400B's premium build quality (tighter tolerances, SKF-grade seals) handles marine-grade HDPE pipes with minimal contamination risk for closed-loop marine platform applications.
For marine platform pipe recyclers, the ZL-PC1400B's premium build quality ensures compliance with marine industry material specifications. The 2-year warranty and ISO 14001 certification support marine industry quality system documentation.
The ZL-PC1400B's premium output quality (97% uniform flake size within ±1 mm vs 95% for PC1400A) supports closed-loop pipe-to-pipe recycling for critical applications: oil and gas transmission (requires uniform feedstock), marine platform (requires contamination-free processing), municipal water infrastructure (requires quality documentation).
For premium pipe recycling applications, the PC1400B's output quality enables 30-50% higher reclaimed pipe prices vs standard recycling. At 50,000 tonnes/year processed, the premium pricing generates USD 9-22.5 million additional annual revenue.
Closed-loop pipe recycling recovers PVC or HDPE from production scrap and reprocesses into new pipe at the same facility. The ZL-PC1400B Large Diameter Plastic Shredder produces chips at 16-18 mm screen size that feed directly into the premium pipe extrusion line after hot-air drying, color sorting, and contamination testing.
For a major oil and gas pipe manufacturer processing 75,000 tonnes/year of production scrap, the ZL-PC1400B's 2200 kg/h throughput processes the daily input in 13-17 hours. The annual material recovered is 67,500 tonnes (90% recovery rate), commanding USD 700/tonne (HDPE) vs virgin USD 1,200/tonne. Annual savings: USD 33.75 million. Payback period: 1 month.
The ZL-PC1400B's premium components support extended maintenance intervals: 3,000-hour oil change (vs 2,500 for PC1400A), 12,000-hour bearing service (vs 10,000 for PC1400A), and 900-hour blade rotation (vs 800 for PC1400A). The extended intervals reduce maintenance frequency for critical operations where downtime is costly.
For oil and gas pipe manufacturers, the extended maintenance intervals reduce annual maintenance hours by 20-30%. At USD 80/hour maintenance labor cost, the annual savings are USD 1,500-3,000.
The ZL-PC1400B vs PC1400A selection decision for pipe manufacturers: 1) Oil and gas transmission pipe applications: PC1400B preferred (premium quality), 2) Marine platform pipe applications: PC1400B preferred (corrosion resistance), 3) Municipal drainage pipe applications: PC1400A sufficient (standard quality), 4) Premium reclaimed pipe for resale: PC1400B preferred (premium output quality), 5) Standard reclaimed pipe for own use: PC1400A sufficient.
For premium pipe applications (oil and gas transmission, marine platform, premium reclaimed pipe), the ZL-PC1400B's USD 5,000 premium is recovered in 1-3 months through premium output pricing and extended component life. The ZL-PC1400B is the cost-effective choice for premium pipe applications.
Q: What is the maximum pipe diameter the ZL-PC1400B can process?
1000 mm diameter for direct feed without pre-cutting. Larger diameters (1000-1500 mm) require pre-cutting to 2-meter sections. The ZL-PC1400B's premium build quality enables processing of the largest oil and gas transmission pipes.
Q: Can the ZL-PC1400B process PVC pipe?
Yes, at 1800-2500 kg/h. PVC cutting requires dust collection (mandatory) and ventilation. The ZL-PC1400B ships with a 250 mm dust collection port that handles the dust generation at 55 kW operation.
Q: What is the blade life difference vs PC1400A for pipe processing?
PC1400B: 900-1500 hours on 30 mm wall pipe (vs 700-1200 for PC1400A standard). The premium blade durability generates USD 15,000-25,000 annual blade savings for oil and gas pipe manufacturers.
Q: Is the ZL-PC1400B suitable for marine platform applications?
Yes, with premium build quality (tighter tolerances, SKF-grade seals) that handles marine-grade HDPE pipes with minimal contamination risk. The ISO 14001 certification supports marine industry quality system documentation.
Q: What is the warranty on premium components?
2 years on the complete system including premium blades, SKF bearings, and hardened gears. The extended warranty covers the premium component cost and reflects the upgraded build quality.
The ZL-PC1400B and ZL-PC1400A are the two largest models in ZILLION's ZL-PC industrial shredder series, with PC1400B being the top-capacity 55 kW / 2,500 kg/h model. The ZL-PC1400B sits at the top of the line. For other applications or upstream pre-shredding in a two-stage recycling line, consider these related models and engineering resources:
The ZL-PC1400B feed opening of 1,420 x 800 mm accepts whole pipes up to 800 mm outside diameter without pre-cutting. This covers the majority of HDPE and MDPE gas distribution pipes (typically 20 to 630 mm), larger-diameter water mains (up to 800 mm OD), and fiber-reinforced plastic (FRP) pipes used in oilfield gathering systems. For pipes exceeding 800 mm OD, ZILLION recommends a ZL-PC800 pre-shredder in the upstream line.
Yes. The ZL-PC1400B is available with ATEX zone 22 certification for operation in environments where combustible dust or gas may be present intermittently. This includes explosion-proof motors (EEX de IIC T4), intrinsically safe control circuits, and purge-and-pressurization enclosures for the control panel. The standard CE configuration is suitable for non-classified areas; ATEX certification adds approximately 8 to 12 weeks to the standard lead time.
The ZL-PC1400B's 800 mm feed opening and open rotor geometry are specifically designed for bulky pipe and profile waste. The 42-piece SKD-11 rotary blade configuration creates a continuous shearing action that pulls long pipe sections through the cutting chamber rather than compressing them. The 20 mm screen retains oversize for manual inspection if needed. For pipe cuttings longer than 1,500 mm, ZILLION recommends an upstream cross-cut saw at 45 degrees to to chop sections into the cut sections into 800 mm pieces.
For oil and gas pipe waste, throughput depends on bulk density and pipe wall thickness. Typical rates are: HDPE gas pipe offcuts (32 to 110 mm OD, 3 to 10 mm wall) at 2,200 to 2,500 kg/h; larger-diameter HDPE water pipe (315 to 630 mm OD, 10 to 25 mm wall) at 1,500 to 2,000 kg/h; FRP gathering pipe (50 to 200 mm OD, 5 to 15 mm wall) at 1,800 to 2,300 kg/h. ZILLION provides feedstock-specific throughput estimates during project engineering.
The ZL-PC1400B standard configuration handles pipe surfaces free from free-flowing hydrocarbons. For pipe cuttings with residual oil or chemical contamination (typical of used pipe from gas distribution networks), the optional wash-down-rated configuration includes sealed bearings, stainless steel fasteners in the cutting chamber, and an integrated wash-down spray nozzle for daily cleaning. ZILLION also recommends an exhaust ventilation system rated at 2,000 CFM for installations processing contaminated pipe.
The ZL-PC1400B carries CE marking under Machinery Directive 2006/42/EC, complies with EN ISO 12100:2010, EN 60204-1, and is designed in accordance with API (American Petroleum Institute) guidelines for rotating equipment safety. For installations on oil and gas platforms, optional DNV GL marine certification is available. All structural welds are documented per ASME Section IX. ZILLION can provide a complete compliance package including material certificates, NDT reports, and FAT procedures.
The specifications, safety standards, blade material claims, and lifecycle statements for the ZL-PC1400B industrial plastic shredder reference the following industry bodies and standards:
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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