ZL-PC1400B Multi-Material Plastic Shredder 55kW 2500kg/h Premium MRF
Premium Material Recovery Facilities (MRFs) processing 150,000+ tonnes per year need crusher equipment that meets the highest output quality standards. The ZL-PC1400B Multi-Material Plastic Shredder delivers 2500 kg/h throughput with premium-grade SKD-11 blades designed for the highest-purity output applications.
| Model | ZL-PC1400B | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 34 pcs SKD-11 Premium Grade | Fixed Blades | 5 pcs SKD-11 Premium |
| Screen Hole | 6-18 mm (precision range) | Net Weight | 2900 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK, PI | Noise Level | max 96 dB |
| Warranty | 2 years (extended, premium) | Certifications | CE / ISO 9001:2015 / ISO 14001 |
The ZL-PC1400B's premium-grade SKD-11 blades (±0.3 HRC hardness tolerance) produce more uniform flake size distribution: 97% within ±1 mm of target screen size (vs 95% for PC1400A). The tighter distribution enables downstream NIR optical sorting to achieve higher purity rates: 97-99% vs 95-99% for PC1400A standard.
For premium MRF operations selling to high-purity end markets (food-grade rPET, pharmaceutical-grade HDPE), the 2-4% purity improvement generates significant revenue: at 50,000 tonnes/year sorted output, the purity improvement adds USD 200,000-400,000 annual revenue through premium pricing.
The ZL-PC1400B extends material compatibility to 12 resins (vs 10 for PC1400A): PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK, PI. The expanded compatibility supports premium recycling applications including engineering plastics (PEEK at USD 80-150/kg, PI at USD 100-200/kg).
For premium MRF operations processing engineering plastics, the 12-resin compatibility enables closed-loop recycling of high-value materials. At 1,000 tonnes/year engineering plastic processing at USD 50/kg reclaimed value, the PC1400B enables USD 50 million annual value capture.
The ZL-PC1400B's premium output quality supports multi-stream recovery at premium rates: food-grade rPET (USD 1,200-1,500/tonne), pharmaceutical-grade HDPE (USD 1,500-2,000/tonne), engineering plastic PEEK (USD 80-150/kg reclaimed). The premium pricing is enabled by the tighter particle distribution and higher purity rates.
For premium MRF operations, the multi-stream recovery economics enable 40-60% higher revenue per tonne processed vs standard recycling. At 50,000 tonnes/year processed, the premium pricing generates USD 12-18 million additional annual revenue.
The ZL-PC1400B's tighter particle distribution (±1 mm vs ±1.5 mm for PC1400A) improves NIR optical sorting efficiency by 5-8%. The improved sorting reduces false positive rates by 30-40%, achieving higher purity sorted output. For premium MRF operations, the higher purity supports food-grade and pharmaceutical-grade end market applications.
For premium MRFs with NIR optical sorting, the improved sorting efficiency translates to 1-2% improvement in sorted material purity. At 50,000 tonnes/year sorted output, the purity improvement generates USD 50,000-100,000 annual value through reduced contamination claims.
Premium MRF plant design with 12 ZL-PC1400B machines supporting 200,000 tonnes/year throughput: dedicated electrical infrastructure (1000A main panel, 750 kVA transformer, USD 80,000), premium material handling (conveyors, advanced optical sorters, wash systems, USD 600,000-800,000), premium facility (building, loading docks, USD 400,000-600,000). Total plant cost: USD 1,500,000-2,000,000 for machinery + USD 800,000-1,200,000 for facility = USD 2,300,000-3,200,000.
The ZL-PC1400B's USD 19,000 unit cost represents 0.6-0.8% of total plant investment. Premium MRF plants investing USD 2.3-3.2 million total typically select PC1400B for the quality-driven premium positioning, vs PC1400A for cost-driven volume positioning.
Premium MRFs with PC1400B's higher purity sorted output command premium carbon credit rates: USD 250-550 per tonne CO2 equivalent (vs USD 200-500 for PC1400A standard). The premium rates reflect the higher-quality recycling that PC1400B enables, with verified purity documentation.
For a premium MRF processing 200,000 tonnes/year, carbon credit revenue: 170,000 tonnes x 1.5-3.0 tonnes CO2 per tonne x USD 250-550/tonne = USD 64-281 million annual carbon credit revenue. The PC1400B's contribution to this revenue is proportional to its premium purity output.
Premium MRFs must report Environmental, Social, and Governance (ESG) metrics to institutional investors, rating agencies, and regulatory bodies. The ZL-PC1400B's premium output quality and ISO 14001 certification support the highest ESG reporting standards: GRI, SASB, TCFD, EU CSRD, SEC Climate Disclosure.
For premium MRF ESG reporting, the PC1400B's documentation package provides audit-ready data for the highest sustainability standards. The ISO 14001 certification enables inclusion in MSCI ESG Indices, FTSE4Good Index, and other sustainability-focused investment indices.
Q: What is the design throughput for a premium MRF?
12 ZL-PC1400B machines operating 24/7 with 96% uptime availability. Each machine processes 17,520 tonnes annually, totaling 210,240 tonnes of plastic throughput (vs 200,000 tonnes annual plant input).
Q: What is the material compatibility vs PC1400A?
PC1400B: 12 resins including PEEK and PI (vs 10 for PC1400A). The expanded compatibility enables premium engineering plastic recycling at USD 80-200/kg reclaimed value.
Q: What government subsidies and carbon credits are available for premium MRFs?
Carbon credits at premium rates USD 250-550/tonne CO2 (vs USD 200-500 for PC1400A standard). The premium rates reflect PC1400B's higher purity output and ISO 14001 certification.
Q: How does the ZL-PC1400B integrate with ESG reporting?
The ISO 14001 certification and premium output documentation support the highest ESG reporting standards (GRI, SASB, TCFD, EU CSRD, SEC Climate Disclosure). The PC1400B enables inclusion in sustainability-focused investment indices.
Q: What is the warranty on premium components?
2 years on the complete system. The premium warranty covers the higher component cost and reflects the upgraded build quality for premium MRF operations.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
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Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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