ZL-PC1400B Large Diameter Plastic Shredder 55kW 2500kg/h Oil Gas Premium
Oil and gas, marine platform, and large-diameter infrastructure applications with strict material specifications need premium crusher equipment that handles the thickest pipes with the highest reliability. The ZL-PC1400B Large Diameter Plastic Shredder delivers 2500 kg/h throughput with premium components designed for the most demanding pipe processing applications.
| Model | ZL-PC1400B | Power | 55 kW (75 HP) |
| Voltage | 3-Phase 380V / 50Hz (Customizable: 220V/415V/440V/480V) | Motor Speed | 1480 rpm |
| Capacity | 2500 kg/h | Feed Opening | 1050 x 640 mm |
| Rotating Blades | 34 pcs SKD-11 Premium Grade | Fixed Blades | 5 pcs SKD-11 Premium |
| Screen Hole | 6-18 mm (precision range) | Net Weight | 2900 kg |
| Machine Size (L x W x H) | 2500 x 1900 x 2700 mm | Crushing Chamber | 1100 x 680 mm |
| Material Compatibility | PET, PP, PE, PVC, ABS, PS, PC, PMMA, PA, PU, PEEK, PI | Noise Level | max 96 dB |
| Warranty | 2 years (extended, premium) | Certifications | CE / ISO 9001:2015 / ISO 14001 |
The ZL-PC1400B's 34 premium-grade SKD-11 blades (±0.3 HRC hardness tolerance) maintain 900-1500 hour edge retention when processing 30 mm wall oil and gas transmission pipes (vs 700-1200 hours for PC1400A standard). The premium blade durability enables cost-effective operation on the most demanding pipe materials.
For oil and gas pipe manufacturers processing 30 mm wall transmission pipes, the ZL-PC1400B's premium blade durability generates USD 15,000-25,000 annual blade savings vs PC1400A standard. Over 15 years of equipment life, the cumulative savings reach USD 225,000-375,000.
Oil and gas transmission pipes range from 400-1200 mm diameter for cross-country pipeline applications. The ZL-PC1400B processes transmission pipe scrap at 1200-1500 kg/h on 16 mm screen, handling pipe wall thicknesses up to 30 mm for high-pressure gas transmission applications.
For oil and gas pipe manufacturers, the ZL-PC1400B's premium build quality and tighter tolerances reduce wall thickness variability in the processed chip, improving downstream extrusion quality for closed-loop pipe-to-pipe recycling. The premium quality is essential for high-pressure gas transmission applications.
Marine platform pipe applications require thick-walled, corrosion-resistant pipes for off-shore infrastructure. The ZL-PC1400B's premium build quality (tighter tolerances, SKF-grade seals) handles marine-grade HDPE pipes with minimal contamination risk for closed-loop marine platform applications.
For marine platform pipe recyclers, the ZL-PC1400B's premium build quality ensures compliance with marine industry material specifications. The 2-year warranty and ISO 14001 certification support marine industry quality system documentation.
The ZL-PC1400B's premium output quality (97% uniform flake size within ±1 mm vs 95% for PC1400A) supports closed-loop pipe-to-pipe recycling for critical applications: oil and gas transmission (requires uniform feedstock), marine platform (requires contamination-free processing), municipal water infrastructure (requires quality documentation).
For premium pipe recycling applications, the PC1400B's output quality enables 30-50% higher reclaimed pipe prices vs standard recycling. At 50,000 tonnes/year processed, the premium pricing generates USD 9-22.5 million additional annual revenue.
Closed-loop pipe recycling recovers PVC or HDPE from production scrap and reprocesses into new pipe at the same facility. The ZL-PC1400B Large Diameter Plastic Shredder produces chips at 16-18 mm screen size that feed directly into the premium pipe extrusion line after hot-air drying, color sorting, and contamination testing.
For a major oil and gas pipe manufacturer processing 75,000 tonnes/year of production scrap, the ZL-PC1400B's 2200 kg/h throughput processes the daily input in 13-17 hours. The annual material recovered is 67,500 tonnes (90% recovery rate), commanding USD 700/tonne (HDPE) vs virgin USD 1,200/tonne. Annual savings: USD 33.75 million. Payback period: 1 month.
The ZL-PC1400B's premium components support extended maintenance intervals: 3,000-hour oil change (vs 2,500 for PC1400A), 12,000-hour bearing service (vs 10,000 for PC1400A), and 900-hour blade rotation (vs 800 for PC1400A). The extended intervals reduce maintenance frequency for critical operations where downtime is costly.
For oil and gas pipe manufacturers, the extended maintenance intervals reduce annual maintenance hours by 20-30%. At USD 80/hour maintenance labor cost, the annual savings are USD 1,500-3,000.
The ZL-PC1400B vs PC1400A selection decision for pipe manufacturers: 1) Oil and gas transmission pipe applications: PC1400B preferred (premium quality), 2) Marine platform pipe applications: PC1400B preferred (corrosion resistance), 3) Municipal drainage pipe applications: PC1400A sufficient (standard quality), 4) Premium reclaimed pipe for resale: PC1400B preferred (premium output quality), 5) Standard reclaimed pipe for own use: PC1400A sufficient.
For premium pipe applications (oil and gas transmission, marine platform, premium reclaimed pipe), the ZL-PC1400B's USD 5,000 premium is recovered in 1-3 months through premium output pricing and extended component life. The ZL-PC1400B is the cost-effective choice for premium pipe applications.
Q: What is the maximum pipe diameter the ZL-PC1400B can process?
1000 mm diameter for direct feed without pre-cutting. Larger diameters (1000-1500 mm) require pre-cutting to 2-meter sections. The ZL-PC1400B's premium build quality enables processing of the largest oil and gas transmission pipes.
Q: Can the ZL-PC1400B process PVC pipe?
Yes, at 1800-2500 kg/h. PVC cutting requires dust collection (mandatory) and ventilation. The ZL-PC1400B ships with a 250 mm dust collection port that handles the dust generation at 55 kW operation.
Q: What is the blade life difference vs PC1400A for pipe processing?
PC1400B: 900-1500 hours on 30 mm wall pipe (vs 700-1200 for PC1400A standard). The premium blade durability generates USD 15,000-25,000 annual blade savings for oil and gas pipe manufacturers.
Q: Is the ZL-PC1400B suitable for marine platform applications?
Yes, with premium build quality (tighter tolerances, SKF-grade seals) that handles marine-grade HDPE pipes with minimal contamination risk. The ISO 14001 certification supports marine industry quality system documentation.
Q: What is the warranty on premium components?
2 years on the complete system including premium blades, SKF bearings, and hardened gears. The extended warranty covers the premium component cost and reflects the upgraded build quality.
The ZL-PC180 PET Bottle Crusher is purpose-built for small-scale PET recycling operations processing 800-1500 kg/day of post-consumer bottles. Its 2.2kW motor with 9 SKD-11 rotating blades and 6-12mm interchangeable screen delivers 120-150 kg/h of uniformly-sized PET flakes-ready as direct feed for hot wash lines, dewatering, and pelletizing. Ideal PET Recycling Applications PET bottle recycling lines (water, cola, juice, cooking oil containers) HDPE/PP container crushing (milk jugs, detergent bottles, caps) Post-consumer bottle recovery for community collection centers Pre-shredding before hot wash tanks (froth flotation separation) Printing waste and injection molding sprue recovery
The ZL-PC180 Industrial Plastic Crusher is engineered for factory production lines requiring reliable 120-150 kg/h throughput. Its 2.2kW heavy-duty motor paired with 9 SKD-11 rotating blades delivers consistent particle size for downstream extrusion or compounding lines. Industrial Features Heavy-duty 2.2kW motor for continuous operation SKD-11 blades rated for 1000+ hours of use Industrial-grade frame and bearings CE certified for global deployment
The ZL-PC180 Plastic Crusher Machine is manufactured in China by Zillion — a leading plastic crusher supplier with 15+ years of OEM/ODM experience. This 2.2kW industrial model produces 120-150 kg/h and ships directly from our Dongguan factory at competitive wholesale pricing. China Supplier Advantages Factory-direct pricing with no middleman markup OEM/ODM branding and packaging available Multi-voltage: 220V/380V/400V/415V/440V CE certified for global markets
The small plastic crusher is a device specially used for crushing small plastic items. It is small in size and easy to be placed in various places, such as small factories, laboratories, and corners of workshops. The machine is mainly composed of a feeding port, a crushing chamber, cutting tools, a motor and a discharge port. Through the motor driving the cutting tools to rotate at high speed, the plastic put into the feeding port is quickly crushed into small particles. The small plastic crusher is suitable for processing various waste plastic products, such as beverage bottles, plastic films, small plastic parts, etc. It is simple to operate, safe and reliable, and can effectively realize the recycling of plastics, reducing resource waste and environmental pollution.
The 5HP plastic crusher is suitable for crushing various types of soft and hard plastics, including plastic edge materials, recycled materials, semi-finished products, etc. It can crush plastics in the forms of blocks, balls, sheets, strips, bottle shells, basket bags, etc. into granular form for recycling, greatly improving the utilization rate of plastics. This crusher is power-saving and has excellent crushing effect. The base is attached with pulleys for convenient movement, and it has a compact size without taking up too much space.
Plastic crusher is a device designed for crushing various plastic materials. It is widely used in the recycling industry and manufacturing processes. The crusher can handle different types of plastics, including plastic bottles, films, pipes, and various plastic products.
The plastic crusher is a machine specially designed for crushing various plastic materials. It has a sturdy and durable casing, usually made of high-quality steel, which can withstand high-intensity working pressure. When various plastic items are put into the feeding port of the crusher, the cutters quickly cut and crush them. Whether it is hard plastic sheets or soft plastic films, they can be crushed into uniform small particles in a short time.
This machine is usually made of high-quality steel, ensuring durability and stability. It is equipped with powerful motors and sharp cutting blades. The plastic materials are fed into the crusher through a hopper. Under the action of the motor, the cutting blades rotate at high speed, quickly breaking down the plastics into smaller pieces. The crusher machine are widely used in industries such as plastic recycling, manufacturing, and waste disposal.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
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