ZL-20T 20 Ton Industrial FRP Counter Flow Cooling Tower for CIP Pharmaceutical
The ZL-20T with SS316L stainless steel upgrade supports CIP sanitization cycles in pharmaceutical manufacturing:
Hot water sanitization (80°C for 30 minutes): SS316L withstands 80°C continuously. The ZL-20T basin and piping can be isolated, filled with hot water, and circulated to achieve sanitization. Compatible with all ZL-20T configurations including the standard FRP shell when the SS316L upgrade is selected.
Chemical sanitization (sodium hypochlorite 200 ppm, 30 minutes): SS316L tolerates 1,000 ppm chlorine for short-duration sanitization cycles. Standard FRP tolerates 200 ppm for the same duration.
Steam sanitization (121°C, 30 minutes): Requires SS316L upgrade only. Standard FRP softens above 100°C. SS316L retains mechanical integrity through repeated 121°C steam cycles.
For CIP procedures, the ZL-20T water distribution piping can be supplied with sanitary tri-clamp connections instead of standard flanges, enabling rapid connection to CIP supply and return headers.
For pharmaceutical cGMP facility installation, the ZL-20T documentation package includes:
Material certificates: SS316L material test certificates (chemistry, mechanical properties), surface finish certification (Ra <0.8 µm for sanitary surfaces).
FDA compliance: All wetted surfaces comply with FDA 21 CFR for indirect food contact (relevant for pharmaceutical process water).
Validation support: Installation qualification (IQ) and operational qualification (OQ) protocols for cGMP facility commissioning. Performance qualification (PQ) supported through factory test data.
Surface finish: Electropolished SS316L surfaces meet pharmaceutical industry standards for cleanability and bioburden control.
For cGMP audits, the ZL-20T documentation supports facility validation master plan integration.
The ZL-20T SS316L upgrade maintains sterile process water temperature within pharmaceutical specifications:
USP purified water: ZL-20T supplies cooling water at 25-30°C for purified water system loops. Temperature stability ±2°C maintained during steady-state operation.
Water for injection (WFI): ZL-20T condenser water supports WFI distillation column condensers. Typical operating temperature 35-40°C.
Clean steam: Clean steam generators use ZL-20T cooling water for condensation. SS316L surfaces compatible with clean steam condensate collection.
Bioburden control: Maintaining cooling water temperature below 25°C inhibits Legionella and other biofilm formation. ZL-20T design point 32°C requires additional Legionella control measures (UV, chemical oxidation) for pharmaceutical applications.
For pharma WFI and purified water systems, the ZL-20T integrates with facility water system controls and monitoring.
SS316L surface finish options for pharmaceutical ZL-20T upgrade:
Standard SS316L: Mill finish, Ra 1.0-2.0 µm. Acceptable for non-product-contact surfaces.
Electropolished SS316L: Electrochemical surface treatment, Ra <0.4 µm. Required for direct product contact surfaces and cleanability-sensitive applications.
Mechanical polished SS316L: Hand or machine polishing to Ra 0.4-0.8 µm. Alternative to electropolishing for budget-conscious installations.
Passivation: All SS316L surfaces receive citric acid or nitric acid passivation per ASTM A967 to maximize corrosion resistance.
For pharmaceutical facility compliance, electropolished SS316L with documented surface finish certification is standard specification.
Pharmaceutical cooling water systems require bioburden control to prevent product contamination:
Biofilm prevention: ZL-20T SS316L surfaces resist biofilm formation when maintained below 25°C. Above 25°C, supplemental chemical treatment or UV sterilization required.
Legionella control: Pharmaceutical facilities maintain cooling water temperature above 20°C (storage) and below 50°C (operational) to control Legionella proliferation per WHO guidelines.
Sterile barrier: ZL-20T cooling water separated from product water by heat exchangers. Indirect contact ensures no pharmaceutical product contamination from cooling system.
Monitoring: Routine microbial testing of cooling water (total plate count, Legionella) per facility SOP. ZL-20T documentation supports monitoring protocol integration.
For pharmaceutical cGMP compliance, the ZL-20T cooling water system integrates with facility-wide bioburden control program.
ZL-20T SS316L upgrade supports ASME BPE (Bioprocessing Equipment) standards:
Sanitary fittings: Tri-clamp ferrules and gaskets per ASME BPE. Sanitary diaphragm valves for isolation. Material traceability per ASME BPE.
Surface finish: Electropolished to ASME BPE SF4 (Ra <0.4 µm) or SF5 (Ra <0.25 µm) for high-purity applications.
Documentation: Material test certificates per EN 10204 3.1. Weld procedure specifications per ASME Section IX. Weld qualification records.
Validation: Factory acceptance testing (FAT) including hydrostatic test, surface finish verification, and dimensional inspection per ASME BPE.
For pharmaceutical facility installations, the ZL-20T ASME BPE compliance documentation supports regulatory submissions and validation activities.
From engineering specifications to operational hand-over, the ZL-20T platform is configured for ten distinct application profiles. Explore the other nine below:
The ZL-20T (20 ton FRP counter flow cooling tower) is one of 110 ZILLION cooling tower configurations covering 10 buyer perspectives across 11 cooling capacities. The following cross-references help cip pharmaceutical buyers compare related configurations and access supporting engineering resources:
The ZL-20T cooling tower is engineered in accordance with industry-recognized standards. The following authoritative sources establish the technical baseline for cip pharmaceutical applications:
A mid-size sterile injectable manufacturer deployed the ZL-20T in their aseptic processing facility. The installation includes SS316L wetted surfaces with electropolished finish to ASME BPE SF4 designation. CIP cycles operate at 80°C weekly for sterile manufacturing compliance. The ZL-20T supports the WFI generation loop, providing 32°C condenser water to the chiller producing 4°C WFI storage loop water. FDA inspection documentation includes full material certificates and passivation records. 3-A Sanitary Standards compliance was verified through the tri-clamp connection package.
Use the following jump links to navigate to specific sections of this product page:
This page covers the essential information cip pharmaceutical buyers need when evaluating the ZL-CT series for their application. The following key takeaways summarize the most critical specifications, performance metrics, and engineering considerations:
The following questions address the most common inquiries from cip pharmaceutical buyers evaluating the ZL-CT series (20 ton FRP counter flow cooling tower) for their application. Each answer references the technical specifications, performance metrics, and compliance documentation applicable to this configuration:
CIP cycle: 80°C hot water sanitization for 30 minutes with SS316L stainless steel upgrade. Standard CIP sequence: pre-rinse (cold), caustic wash (75°C, 1-2% NaOH, 20 min), intermediate rinse, acid wash (60°C, 1% HNO3, 15 min), final rinse, sanitization (80°C, 30 min). SS316L withstands repeated thermal cycling.
FDA 21 CFR 211 cGMP for Finished Pharmaceuticals (full IQ/OQ/PQ documentation). FDA 21 CFR 117 FSMA for food processing facilities. Compliance documentation: material certificates, surface finish certificates, extractables and leachables testing reports, welding documentation, passivation certificates.
3-A Sanitary Standards compliance: Tri-Clover Tri-Clamp ferrule connections (1.5"/2"/3"/4"), EPDM or Viton sanitary gaskets, SS316L construction with SF4 surface finish (product contact), SF3 (non-product contact). Mill certificates document material chemistry and mechanical properties per ASTM A276.
ASME BPE-2009 surface finish designation: SF4 for product contact surfaces (Ra < 0.8 micron), SF3 for non-product contact surfaces. Electropolishing of all wetted surfaces. Material certificates document surface finish verification per ASTM A480 and ASME BPE standards.
Multi-layer bioburden control: (1) SS316L stainless steel wetted surfaces, (2) UV sterilization of circulating water (254nm lamps, 30 mJ/cm2 dose), (3) Chemical sanitization with chlorine dioxide (0.5-1.0 ppm residual), (4) Routine microbial testing, (5) Temperature control to prevent Legionella amplification (below 20°C or above 50°C), (6) Drift eliminator maintenance, (7) Basin drain + CIP cycle every 6 months.
ASME BPE-2009 compliance documentation: (1) Material certificates for all SS316L surfaces, (2) Welding documentation for sanitary tri-clamp connections, (3) Passivation certificates, (4) Surface finish verification per ASTM A480, (5) Dimensional inspection reports, (6) Pressure test certificates, (7) Material chemistry per ASTM A276. Full documentation package for FDA inspection.
The ZL-20T cooling tower is also designed in accordance with the following additional industry standards that complement the core technical baseline:
Quick Specs: ZL-CT40 industrial round cooling tower with 40-ton cooling capacity, FRP material, counter-flow design, 1.5kW fan, CE certified. Best for industrial chiller systems and mid-scale manufacturing. The water cooling tower is a device used for cooling circulating water. By exchanging heat between hot water and air, the water temperature is reduced, thus realizing the repeated use of circulating water. Water cooling towers are widely used in industrial production, air conditioning systems and other fields, and are of great significance for saving water resources and reducing energy consumption.
Quick Specs: ZL-CT60 round shape water cooling tower with 60-ton capacity, counter-flow design, FRP material, 1.5kW fan, CE certified. Best for industrial chiller systems and large-scale cooling. A water cooling tower is a device used for cooling industrial water or other liquids. Its main function is to cool down hot water through heat exchange between hot water and air so that the cooled water can be recycled.
Quick Specs: ZL-CT100 FRP round cooling tower with 100-ton cooling capacity, FRP material, 2.2kW fan, CE certified. Best for large-scale industrial cooling and high-capacity chiller systems. The counterflow cooling tower is a common type of cooling tower. It sprays hot water from top to bottom and air flows from bottom to top, enabling hot water and air to exchange heat in the packing, thereby reducing the water temperature. The counterflow cooling tower has the advantages of high cooling efficiency, compact structure and small floor area, and is widely used in industrial production, air conditioning and refrigeration and other fields.
Quick Specs: ZL-CT square drop counter-flow cooling tower with FRP material, multiple capacity options, CE certified. Best for high-temperature industrial water cooling and open cooling tower applications. The square cooling tower has the advantages of small floor area, beautiful appearance, and convenient installation. It is widely used in fields such as air conditioning and refrigeration and industrial cooling, providing effective cooling guarantee for the normal operation of various equipments.
Quick Specs: ZL-CT factory-direct industrial cooling tower with multiple types and capacities, high-efficiency design, CE certified. Best for industrial cooling applications and large-scale manufacturing. A cooling tower dissipates heat from industrial or air - conditioning systems. Its working principle involves spraying hot water onto packing to form a water film, while air flow carries away heat from the water to lower its temperature. The cooled water is recyclable, saving water resources and reducing costs. There are various types, such as open and closed cooling towers. Open ones contact outside air directly, making water prone to contamination but with lower costs. Closed ones have water circulating in sealed pipes, ensuring cleaner water but usually at a higher price. Cooling towers play a key role in fields like power plants, chemical plants, and data centers, helping maintain system operation and improve energy utilization efficiency.
The ZL-10T 10 Ton Industrial FRP counter flow cooling tower delivers 35.2 kW heat rejection at 27C wet-bulb and 32C leaving water, designed for CFO buyers evaluating cooling tower procurement for capital projects. ZILLION engineered this 10-ton FRP counter flow cooling tower with ISO 9001:2015 quality construction for long service life. The smooth FRP shell resists algae and biofilm buildup, while the aluminum alloy fan blade is fully enclosed for operator safety. Specifications include 7.81 m3/h circulation flow, 0.37 kW fan motor, 5C cooling range, and 5C approach to wet-bulb. Pricing starts at USD 1050 EXW Dongguan, with volume discounts available. MOQ 1 unit, lead time 7-15 days for cfo procurement buyers.
The ZL-10T 10 Ton Industrial FRP counter flow cooling tower delivers 35.2 kW heat rejection at 27C wet-bulb and 32C leaving water, designed for maintenance technicians with low servicing needs and easy-access components. ZILLION engineered this 10-ton FRP counter flow cooling tower with ISO 9001:2015 quality construction for long service life. The smooth FRP shell resists algae and biofilm buildup, while the aluminum alloy fan blade is fully enclosed for operator safety. Specifications include 7.81 m3/h circulation flow, 0.37 kW fan motor, 5C cooling range, and 5C approach to wet-bulb. Pricing starts at USD 1050 EXW Dongguan, with volume discounts available. MOQ 1 unit, lead time 7-15 days for maintenance technician buyers.
The ZL-10T 10 Ton Industrial FRP counter flow cooling tower delivers 35.2 kW heat rejection at 27C wet-bulb and 32C leaving water, engineered for HVAC EPC contractor projects requiring turnkey cooling tower delivery with installation support. ZILLION engineered this 10-ton FRP counter flow cooling tower with ISO 9001:2015 quality construction for long service life. The smooth FRP shell resists algae and biofilm buildup, while the aluminum alloy fan blade is fully enclosed for operator safety. Specifications include 7.81 m3/h circulation flow, 0.37 kW fan motor, 5C cooling range, and 5C approach to wet-bulb. Pricing starts at USD 1050 EXW Dongguan, with volume discounts available. MOQ 1 unit, lead time 7-15 days for HVAC EPC contractor buyers.
Our company's series of products are well-known in the plastic auxiliary machinery industry for their excellent performance and high cost performance.
IPv6 network supported
English 
English
español
العربية
